51 41 081 Replacing armrest on left or right front door trim panel

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Special tools required:

2 298 505

Necessary preliminary tasks:

Remove front DOOR TRIM PANEL

NOTE: The armrest is only welded to the door trim panel when initially installed. The armrest is screwed on when installed for the second time. If necessary, release screws instead of welding spots.

Release latch mechanisms and unclip speaker trim.

Fig 1: Locating Latch Mechanisms

Courtesy of BMW OF NORTH AMERICA, INC.

Loosen and remove the trim (1) from the clamps (2) using special tool 2 298 505 .

Fig 2: Removing Trim From Clamps Using Special Tool (2 298 505)

Courtesy of BMW OF NORTH AMERICA, INC.

IMPORTANT: Risk of damage!

Exclusively drill up to the base of the door trim panel (2) to prevent damage to the contact surface.

Drill out all welding spots in the highlighted area (1) of the door trim panel (2) using a weld spot drill bit.

Remove welding residue on the door trim panel (2) using a scalpel (for heavy duty use).

Fig 3: Door Trim Panel And Highlighted Area

Courtesy of BMW OF NORTH AMERICA, INC.

Saw off all welding pins (1) on the armrest (2) to the dimension (A).

A = 3.0 mm

Fig 4: Checking Welding Pins Installation Dimension

Courtesy of BMW OF NORTH AMERICA, INC.

Insert the armrest into the door trim panel (1).

Sawn off welding pins must not protrude over the door trim panel (1). Grind off welding pins, if necessary.

Secure the armrest using the screws (2).

Fig 5: Door Trim Panel And Screws

Courtesy of BMW OF NORTH AMERICA, INC.