Replace Girder Of Right Cross Connection (Cooper Clubman F54)

Read contents of BODY, GENERAL .

For stripping and rebuilding operations, see the surrounding texts on KSD CD (FRU number 41 33 731).

Preliminary Work Needed: 

• Remove ROSS CONNECTION 
• Remove "RIGHT HEADLIGHT ".

Removal: 

Release expanding rivets (1) and clip (2).

Undo screw (3) and place covers (4) with hood seal to one side.

Release deflection (5) from support for cross connection.

Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew the screws (1).

Courtesy of BMW OF NORTH AMERICA, INC.

Remove the oil filler neck (1).

Release screw and nuts (2).

Courtesy of BMW OF NORTH AMERICA, INC.

Release 4 screws (1) and remove support (2) for cross connection.

Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Follow PROCEDURE FOR INSTALLING FRONT PANEL .

Install support (2) for cross connection. Tighten all screws hand-tight.

4 Tighten screws (1). Tightening torque 41 33 5AZ .

Courtesy of BMW OF NORTH AMERICA, INC.

Tighten screw and nuts (1).

Tightening torque 41 33 3AZ .

Courtesy of BMW OF NORTH AMERICA, INC.

Tighten down screws (1).

Tightening torque 41 33 4AZ .

Courtesy of BMW OF NORTH AMERICA, INC.

Install covers (4) together with hood seal. Tighten screw (3).

Fasten expanding rivets (1) and clip (2).

Mount deflection (5) on cross connection support.

Courtesy of BMW OF NORTH AMERICA, INC.

Required reworking:

• Install CROSS CONNECTION .
• Install RIGHT HEADLIGHT .