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Home >> Mini >> 2015 >> Cooper Countryman Base, 1.6L Eng, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 63 (Exhaust System - Repair (R61) -- Cooper Paceman) >> Exhaust Manifold With Integrated Catalytic Converter >> 18 40 040 Removing and installing or replacing the exhaust manifold (N16)

18 40 040 Removing and installing or replacing the exhaust manifold (N16)

WARNING: This page is about a different car, the 2016 MINI Cooper Paceman, 2015 MINI Cooper Paceman, 2014 MINI Cooper Paceman, and 2013 MINI Cooper. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Risk of burning!
This repair work may only be carried out on an exhaust system which has cooled down.

Necessary preliminary work: 

NOTE: The oxygen sensors are in danger of being damaged when the exhaust manifolds are removed and installed.
REMOVE THE CONTROL SENSOR .
REMOVE MONITORING SENSOR .

Release screws.

Tightening torque 18 40 4AZ .

Remove upper heat shield (1).

Fig 1: Locating Upper Heat Shield Screws
G06916202Courtesy of BMW OF NORTH AMERICA, INC.

Release screws.

Tightening torque 18 40 4AZ .

Remove lower heat shield (1).

Fig 2: Locating Lower Heat Shield Screws
G05528587Courtesy of BMW OF NORTH AMERICA, INC.

Release screws.

Tightening torque 18 40 3AZ .

Fig 3: Identifying Screws
G06916204Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten clamp.

Tightening torque 18 31 5AZ .

Fig 4: Identifying Clamp
G04796531Courtesy of BMW OF NORTH AMERICA, INC.

Release nuts and remove exhaust manifold (1).

Installation note: 

Fig 5: Locating Exhaust Manifold Nuts
G06916206Courtesy of BMW OF NORTH AMERICA, INC.

Reassemble the vehicle.