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Home >> Mini >> 2015 >> Cooper Base, 2D Convertible, 1.6L Eng, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 1921 (COLLISION - BODY PANEL REPAIR (E60) 528i, 528xi) >> Front Side Doors >> 41 51 080 Removing And Installing/Replacing Front Left Or Right Door

41 51 080 Removing And Installing/Replacing Front Left Or Right Door

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2010 BMW 528xi, 2010 BMW 528i, 2009 BMW 528xi, 2009 BMW 528i, and 2008 BMW 528xi. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Do not damage adjoining body parts.
Cars with side airbags:
OBSERVE AIRBAG SAFETY REGULATIONS .

The illustrations are schematic representations and are to be applied to the relevant vehicle type.

Open door.

Security version: 

Rear reflector is modified. New component must be trimmed and glued (this is described in the following).

WARNING: Side airbag is installed in door trim panel: DISCONNECT BATTERY .

Release screw on connector frame.

Fig 1: Locating Screw On Connector Frame
G05477392Courtesy of BMW OF NORTH AMERICA, INC.

Release screws between both hinge elements at top and bottom.

Tightening torque 41 51 1AZ .

Fig 2: Locating Screws Between Both Hinge Elements
G05477393Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1) on door retainer.

Fig 3: Screw On Door Retainer
G05477394Courtesy of BMW OF NORTH AMERICA, INC.

Unhinge door by moving upwards and placing it on a suitable surface.

Fig 4: Unhinge Door
G04726965Courtesy of BMW OF NORTH AMERICA, INC.

Pull plug connection from door pillar, unlock by pulling out bar and detach.

Installation: 

If necessary, adjust FRONT DOOR .

Fig 5: Plug Connection
G04726966Courtesy of BMW OF NORTH AMERICA, INC.

Replacement only: 

Rivet down blind rivet nuts (1) for control unit.

Fig 6: Rivet Nuts
G05477397Courtesy of BMW OF NORTH AMERICA, INC.

Security version: 

Trim grommet (1) on rear reflector rubber housing at edge (2) and glue with window adhesive in same position as standard model.

Fig 7: Grommet And Rear Reflector Rubber Housing Edge
G05477398Courtesy of BMW OF NORTH AMERICA, INC.