41 14 504 Replacing Rear Right Outer Wheel Arch Section Partial Replacement (Side Wall Removed)

WARNING: This page does not describe the selected car, but rather 21 other vehicles, including the 2017 BMW 550i GT xDrive, 2017 BMW 535i GT xDrive, 2017 BMW 535i GT, 2016 BMW 550i GT xDrive, and 2016 BMW 535i GT xDrive. However, it is still accessible from the selected car via links, so may be relevant.

Read contents of BODY, GENERAL .

Observe procedure for REPAIR STAGE 2 .

Following new body parts are required (refer to BMW ELECTRONIC PARTS CATALOGUE ):

(1) Side frame, inside rear
(2) Shaped part, entrance, outer (not shown)

Following CONSUMABLES are required:

Fig 1: Identifying Side Frame Of Body

Courtesy of BMW OF NORTH AMERICA, INC.

Material	Quantity
Adhesive K5a	1
Blind rivets N3	16
Cleaning agent R1	1
Cavity sealing wax remover	1
Sealant D1

Removal of outer wheel arch section

Fig 2: Identifying Mark Severance Cut, C-Pillar Reinforcement And Cavity Acoustic Baffle

Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut (1) next to C-pillar reinforcement (2) and cut

IMPORTANT: Severance cut in area (5) not permitted!
Open welded connections in area (3).
Remove cavity acoustic baffle (4).

Preparation of new part

Mark new part in accordance with severance cut on vehicle + 20 mm extra material and cut.

Fig 3: Identifying Blind Rivets N3 Bonding Surfaces

Courtesy of BMW OF NORTH AMERICA, INC.

Adjust new parts in combination with side wall to fit and secure.

NOTE: Side panel omitted for clarity.
Set sixteen 4.2 mm dia. holes for blind rivets N3 in bonding surfaces (1).
Remove new part and deburr holes.

Installation of outer wheel arch section

IMPORTANT: Do not grind/sand new part in area of bonding surfaces.

Clean all bonding surfaces on new part and on vehicle with cleaning agent R1.

Apply adhesive to bonding surfaces.

Apply sealant to CAVITY SEALING .

Install and rivet wheel arch outer part in connection with side panel.