35 11 000 Removing and installing complete bearing block for foot pedal

WARNING: This page is about a different variant/trim than selected.

Necessary preliminary tasks:

After completing work bleed clutch hydraulic system. See 21 00 006 BLEEDING CLUTCH HYDRAULIC SYSTEM .

Draw off brake fluid until level is below connection to clutch master cylinder.

Detach feed hose (2) for clutch hydraulics.

Fig 1: Detaching Feed Hose For Clutch Hydraulics

Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connection (1) on clutch master cylinder.

Disconnect line connection (2).

IMPORTANT: Catch brake fluid in a suitable container.

Fig 2: Identifying Plug Connection And Line Connection

Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1).

Installation:

Tightening torque. See 35 11 1AZ.

NOTE: Accessibility only with a 75 mm long extension (2).

Fig 3: Identifying Screw And Long Extension

Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connection (1) on brake light switch.

Detach retaining clip (2) and press out pin in direction of arrow.

Installation:

Check retaining clip (2) and replace if necessary.

Make sure retaining clip (2) is correctly engaged.

Release nuts (3) and remove complete bearing block towards bottom.

Installation:

Replace self-locking nuts.

Tightening torque. See 35 11 1AZ.

Fig 4: Identifying Plug Connection, Retaining Clip And Nuts

Courtesy of BMW OF NORTH AMERICA, INC.

When replacing bearing block:

Press pin (1) together and press out.

Release nuts (2) and remove clutch master cylinder.

Installation:

Replace self-locking nuts.

Tightening torque 21 52 3AZ . See CLUTCH - TIGHTENING TORQUES .

Fig 5: Identifying Pin And Nuts

Courtesy of BMW OF NORTH AMERICA, INC.

Detach locking clip (1).

Installation:

Check bearing bushings of clutch pedal and replace if necessary.

Lightly grease bearing bushings.

Check retaining clip (1) and replace if necessary.

Make sure retaining clip (1) is correctly engaged.

Disengage return spring (2) and remove clutch pedal (3).

Modify brake light switch.

Fig 6: Identifying Clip, Return Spring And Clutch Pedal

Courtesy of BMW OF NORTH AMERICA, INC.