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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 238 (Body - Repair - Convertible (R57)) >> Rear Trim Panel >> 41 34 121 Replacing complete tail panel and luggage compartment floor

41 34 121 Replacing complete tail panel and luggage compartment floor

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Read contents of Body, General . Remove or cover those vehicle components in the repair area which are susceptible to heat or dust. Use only approved spot-welding apparatus for repairs.

Procedure: observe repair stage 3 

Following new body parts are required: (1) Luggage compartment floor (2) Rear trim panel, inner (3) Rear trim, outer skin.

Fig 1: Identifying Luggage Compartment Floor, Inner Rear Trim Panel, And Outer Skin Rear Trim
G00532908Courtesy of BMW OF NORTH AMERICA, INC.

Removal of luggage compartment floor  Tail panel removal described under 41 34 060 .

Open welded connections in areas (1).

Fig 2: Identifying Weld Joints In Areas
G04797133Courtesy of BMW OF NORTH AMERICA, INC.

View from vehicle underbody: Open welded connections in areas (1). Remove the luggage compartment floor.

Fig 3: Identifying Weld Joints In Areas
G04797134Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part:  Open weld joints in areas (1) and remove cross-member (2). Fit in new part. Before welding in, also adjust tail panel  and tailgate to fit.

Fig 4: Identifying Weld Joints In Areas
G04797136Courtesy of BMW OF NORTH AMERICA, INC.

Installation of luggage compartment floor:  Install new part and weld Tail panel installation described under 41 34 060 .