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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 232 (Convertible Top - Repair - Convertible (R57)) >> Motor-Operated Convertible Top >> 54 34 415 Repairing the soft top cover with the repair kit

54 34 415 Repairing the soft top cover with the repair kit

WARNING: This page is about a different variant/trim than selected.
NOTE: Install a repair kit with BMW part number 7 276 922. 

Necessary preliminary tasks: 

Remove gasket (1).

Fig 1: Identifying Gasket
G06917726Courtesy of BMW OF NORTH AMERICA, INC.

Release clamp (1) and unclip insert (2) downwards.

Fig 2: Identifying Clamp And Insert
G06917727Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Use wing/fender cover.

Feed out insert (1) upward and place it on wing/fender cover.

Fig 3: Feeding Out Insert
G06917728Courtesy of BMW OF NORTH AMERICA, INC.

Cut out metal insert (1) as shown with suitable tool.

Minimum distance, soft top cover trim 2 mm.

Fig 4: Identifying Metal Insert Cut Out
G06917729Courtesy of BMW OF NORTH AMERICA, INC.

Cut out transport note (1) as shown.

Fig 5: Identifying Transport Note Cut Out
G06917730Courtesy of BMW OF NORTH AMERICA, INC.

Remove adhesive remnants (1) and (2) on the inside and outside with a suitable tool.

Fig 6: Identifying Adhesive Remnants
G06917731Courtesy of BMW OF NORTH AMERICA, INC.

Pierce through positioning holes (1) with soft top with suitable tool.

Fig 7: Identifying Soft Top Positioning Holes
G06917732Courtesy of BMW OF NORTH AMERICA, INC.

Pull off protective films (1) of adhesive tapes.

Fig 8: Identifying Protective Films Of Adhesive Tapes
G06917733Courtesy of BMW OF NORTH AMERICA, INC.

Mount insert (1) as shown.

Fig 9: Mounting Insert
G06917734Courtesy of BMW OF NORTH AMERICA, INC.

Rivet blind rivets (1) with washers (2).

Fig 10: Identifying Blind Rivets And Washers
G06917735Courtesy of BMW OF NORTH AMERICA, INC.

Introduce bore holes (1).

Fig 11: Identifying Bore Holes
G06917736Courtesy of BMW OF NORTH AMERICA, INC.

Mount blind rivets (2).

Fig 12: Identifying Blind Rivets
G06917737Courtesy of BMW OF NORTH AMERICA, INC.

Shorten insert (1) in marked area.

NOTE: Grind off sharp-edged areas on insert.
Fig 13: Identifying Insert Area
G06917738Courtesy of BMW OF NORTH AMERICA, INC.