64 11 207 Replacing heat exchanger
Notes
Necessary preliminary work
- Remove INTAKE FILTER HOUSING .
Unlock and detach coolant lines (1).
Carefully blow through twin pipes to remove remaining coolant from heater core.
Installation note:
Make sure coolant lines (1) are correctly seated.
See 1700009 CHECKING COOLING SYSTEM FOR WATER WATERTIGHTNESS (N12, N14, N16, N18) ; 1700039 VENTING COOLING SYSTEM AND CHECKING FOR WATER LEAKS or 1700039 VENTING AND FILLING COOLING SYSTEM WITH VACUUM FILLING UNIT and check for watertightness.
Remove INSTRUMENT PANEL TRIM at bottom left.
Release screws (1) and feed out cover (2) towards bottom.
Release screws (1) and pull out heater core (2) approx. 10 mm.
Release screw (5).
Unclip holder (3) and remove.
Carefully pull twin pipes (4) out of heater core (2) and if necessary catch escaping coolant.
Carefully pull out heater core (2).
Installation note:
Fins of heater core (2) must not be damaged.
Make sure heater core (2) is correctly seated.
Installation note:
Replace sealing rings (1).
Use special tool 00 9 030 to fit sealing rings (1) without damaging them.
Make sure twin pipes (3) are correctly seated on heater core (2).