64 52 520 Removing and installing/replacing complete A/C compressor
Notes
Avoid contact with refrigerant and refrigerant oil.
Follow safety instructions for handling R 134a refrigerant. See 6450... SAFETY INSTRUCTIONS FOR HANDLING R134A REFRIGERANT or 6450... Instructions for handling refrigerant R 134a .
Follow safety instructions for HANDLING REFRIGERANT OIL .
Scalding hazard!
Work on the exhaust system may only be carried out when it has cooled down.
Restart engine only when air conditioning system has been correctly filled.
READ AND COMPLY WITH NOTES ON REPLACING COMPRESSOR.
If air conditioning system is opened for more than 24 hours:
REPLACE DESICCANT INSERT FOR A/C SYSTEM
Necessary preliminary tasks
- DRAWING OFF, EVACUATING AND FILLING THE A/C SYSTEM are not included in the time value given for this work operation.
- Remove upper exhaust manifold heat shield.
- Remove A/C COMPRESSOR DRIVE BELT (N12) or DRIVE BELT FOR ALTERNATOR (N14) .
Disconnect plug connection (1).
Release nuts (2) and disconnect refrigerant lines.
Tightening torque 64 52 2AZ .
Installation:
Replace sealing rings.
Use special tool 00 9 030 to mount sealing rings without damaging them.
Release bolts (3) and feed out compressor.
Tightening torque 64 52 1AZ .
Installation:
- If the A/C system has been opened for more than 24 hours, the DESICCANT INSERT must be replaced
- Evacuate and fill A/C SYSTEM