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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 228 (Fuel System - Repair - R57 (N12)) >> Injection Nozzle And Lines >> 13 53 240 Replacing complete fuel rail (N12, N16)

13 53 240 Replacing complete fuel rail (N12, N16)

WARNING: This page is about a different variant/trim than selected.

Necessary preliminary tasks 

Recycling 

Fuel escapes when fuel line is detached. Catch and dispose of escaping fuel.

Observe country-specific waste disposal regulations.

Remove protective cap (1) from compressed air valve.

Connect compressed air line to compressed air valve.

Blow fuel back into fuel tank with a short blast of compressed air (max. 3 bar).

Fig 1: Identifying Compressed Air Valve Protective Cap
G04796465Courtesy of BMW OF NORTH AMERICA, INC.

Unlock and detach fuel line (1).

Check fuel line for damage.

Replace damaged fuel line.

Fig 2: Identifying Fuel Line
G04796466Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Only if fuel line is damaged! 
Install new fuel hose with anti-chafing protection.

Also install a double C clip (1) to ensure that clearance from other hoses is provided.

Fig 3: Identifying Double C Clip
G06916070Courtesy of BMW OF NORTH AMERICA, INC.

Close off fuel line with special tool 13 5 281.

Fig 4: Closing Off Fuel Line Using Special Tool (13 5 281)
G04725727Courtesy of BMW OF NORTH AMERICA, INC.

Release screws.

Tightening torque 13 53 4AZ .

Detach fuel rail (1) from cylinder head.

Fig 5: Identifying Cylinder Head Fuel Rail
G04796468Courtesy of BMW OF NORTH AMERICA, INC.

Unlock connector (1) and remove.

Remove fuel rail (2).

Fig 6: Identifying Fuel Rail With Connector
G06916073Courtesy of BMW OF NORTH AMERICA, INC.

Lever out retainers (1).

Pull fuel injectors (2) out of fuel injection pipe.

Installation note: 

Replace sealing rings on fuel injectors and coat with anti-friction rubber coating.

Fig 7: Identifying Fuel Injectors With Retainers
G04796470Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Check stored fault messages.
Delete fault memory.