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52 17 200 Removing and installing/replacing top rear panel on front seat backrest (luxury seat with rear-compartment-oriented equipment)

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2003 BMW 540i, 2002 BMW 540i, 2001 BMW 540i, 2000 BMW 540i, and 1999 BMW 540i. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: This document is not applicable to
L7 driver's seat with video system in rear compartment.
Version of L7 driver's seat with video system in rear compartment,
refer to 52 17 202 REMOVING AND INSTALLING/REPLACING BOTTOM REAR PANEL ON FRONT SEAT BACKREST (LUXURY SEAT)  .

Removing top rear panel on front seat backrest: 

Remove bottom rear panel,

refer to 52 17 202 REMOVING AND INSTALLING/REPLACING BOTTOM REAR PANEL ON FRONT SEAT BACKREST (LUXURY SEAT)  .

Move back-rest adjustment as far forward as possible.

Pull off wooden finishers on left/right with fabric adhesive tape (1) jerkily towards rear/outside.

Fig 1: Pulling Off Wooden Finishers
G03154156Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

  1. If necessary, remove clip from wooden finisher and install in left / right rear panel. After installation, the wooden finisher must be pressed sideways into position; wooden finisher then positions itself.
NOTE: Screw (1) must not be released to remove top rear panel.
This screw (1) only serves to adjust the padding in the rear panel.
Only unfasten screw (2) for dismantling top of rear panel in next operation.
Fig 2: Identifying Screw(s)
G03154157Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten screws starting at bottom and pull rear panel upwards to remove.

Installation 

  1. Position backrest adjustment unit fully forwards and briefly release from stop setting.
  2. Position rear panel at top and secure with screws at top.
Fig 3: Pulling Off Rear Panel
G03154158Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

  1. Remove retaining screws and secure to back-rest frame.
  2. Tighten down all screws, starting at the bottom.
Fig 4: Identifying Retaining Screws
G03154159Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: The operation "Removing top of rear panel on front seat back-rest" ends here.

Only "Replacing complete top of rear panel on front seat backrest":

Lever out middle wooden finisher with fishbone and remove.

Install clips in aperture.

Fig 5: Replacing Rear Panel
G03154160Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

NOTE: The operation "Replacing complete top of rear panel on front seat back-rest" ends here.

Only replace:

Unscrew nuts.

Fig 6: Identifying Nut Location
G03154161Courtesy of BMW OF NORTH AMERICA, INC.

Using a flat drill, pierce a hole on left/right.

  1. approx. 16 mm
  2. approx. 18 mm
    Fig 7: Identifying Drill Locations
    G03154162Courtesy of BMW OF NORTH AMERICA, INC.

Lift out bottom left / right cover (1) with 3 mm dia. cotter pin driver (2).

Fig 8: Lifting Out Bottom Left / Right Cover
G03154163Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

  1. Install cover (1) in recess on frame (2) and clip into bottom.
  2. The clips and recesses must not be damaged.
Fig 9: Installing Cover In Recess On Frame
G03154164Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten screws.

Turn flap backwards and pull plate upwards to remove.

Fig 10: Turning Flap Backwards And Pulling Plate Upwards
G03154165Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

  1. Only use original screws (short version 10 mm) because otherwise the surface of the table can be damaged.
  2. Slide plate completely downwards.
CAUTION: Risk of damage if frame (2) is released jerkily.

Unfasten screws (1) and pull frame (2) obliquely upwards to remove.

Unfasten screws (3) and remove connecting plate (4).

Unfasten screws (5) and invert rear panel.

Fig 11: Unfastening Screws And Pulling Frame, Removing Connecting Plate And Inverting Rear Panel
G03154166Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

  1. Insert all screws but do not tighten down.
  1. Thread must point forwards (1) and washer (2) must turn in installation position
  2. Insert chassis (3) and tighten down screws (4) on left/right.

    Check function.

Fig 12: Checking Function
G03154167Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten screws (1) and remove linings (2) and (3).

Fig 13: Removing Linings
G03154168Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

  1. Pull connecting plate (1) downwards and tighten down screws (2).
  2. Completely assemble folding table.
Fig 14: Pulling Connecting Plate Down
G03154169Courtesy of BMW OF NORTH AMERICA, INC.

The folding table (1) can be adjusted upwards, downwards, forwards and backwards.

Fig 15: Adjusting Completely Folding Table
G03154170Courtesy of BMW OF NORTH AMERICA, INC.

After adjusting the screws (2), tighten screws (4) down onto lining (3).

Adjust gap (A):

  1. must be the same on left/right

    Move rear panel outer section (1) and tighten down screw (2).

    Fig 16: Identifying Rear Panel Gap
    G03154171Courtesy of BMW OF NORTH AMERICA, INC.