17 11 530 Removing and installing cassette (condenser for air conditioner)

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2003 BMW 540i, 2002 BMW 540i, 2001 BMW 540i, 2000 BMW 540i, and 1999 BMW 540i. However, it is still accessible from the selected car via links, so may be relevant.

Remove radiator. See 17 11 000 Removing and installing radiator (M62)

NOTE: The condenser for the A/C system is integrated in the cassette.
At the same time, depending on the model of vehicle, the individual coolers for steering hydraulics, automatic transmission and engine oil are installed in the cassette.

Disconnect lines for power steering and if necessary engine and transmission oil coolers.

Fig 1: Disconnecting Lines For Power Steering

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Courtesy of BMW OF NORTH AMERICA, INC.

Installation

Replace sealing rings.

Fig 2: Replacing Sealing Rings

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Draw off refrigerant from A/C system.

Remove lines from air conditioner.

Installation

Replace sealing rings.

Evacuate and fill A/C system.

Fig 3: Removing Lines From Air Conditioner

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Courtesy of BMW OF NORTH AMERICA, INC.

Tilt cassette backwards slightly and lift upwards to remove.

Fig 4: Tilting Cassette

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Courtesy of BMW OF NORTH AMERICA, INC.

Installation

Note rubber mounts on front wall.

Fig 5: Identifying Rubber Mounts

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Installation

Check rubber mounts on left and right sides.

Fig 6: Checking Rubber Mounts

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Courtesy of BMW OF NORTH AMERICA, INC.

Installation

Install cassette in left and right retainers and push forwards as far as it will go.

Fig 7: Identifying Cassette

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Courtesy of BMW OF NORTH AMERICA, INC.

Installation

Check rubber profile seals.

Fig 8: Checking Rubber Profile Seals

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Courtesy of BMW OF NORTH AMERICA, INC.