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17 40 000 Removing and installing/replacing complete supplementary fan (with fan cowl)

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2003 BMW 540i, 2002 BMW 540i, 2001 BMW 540i, 2000 BMW 540i, and 1999 BMW 540i. However, it is still accessible from the selected car via links, so may be relevant.

Remove complete front bumper. See 51 11 000 REMOVING AND INSTALLING COMPLETE FRONT BUMPER

Remove complete right headlight. See 63 12 002 REMOVING AND INSTALLING/REPLACING RIGHT HEADLIGHT

Remove complete left headlight. See 63 12 002 REMOVING AND INSTALLING/REPLACING RIGHT HEADLIGHT

Version with right and/or left air duct only: 

Remove screws (1) and (2).

Fold back air duct (3) as illustrated.

Fig 1: Removing Screws And Folding Back Air Duct
G03153258Courtesy of BMW OF NORTH AMERICA, INC.

All: 

Disconnect plug connection (1).

Turn plug housing (2) in direction of arrow and remove from front air duct (3).

Fig 2: Disconnecting Plug Connection
G03153259Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew bolt (1).

Release expansion rivet (2).

Fig 3: Unscrewing Bolt And Releasing Expansion Rivet
G03153260Courtesy of BMW OF NORTH AMERICA, INC.

Unclip cable loom (4) from fixtures (3).

Release screws (1).

Release expansion rivets (2).

Remove air duct at front (5) in direction of arrow.

Fig 4: Releasing Screws And Expansion Rivets
G03153261Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew nuts (1).

Remove supplementary fan complete with fan cowl (2) in direction of arrow.

Fig 5: Removing Supplementary Fan Complete With Fan Cowl
G03153262Courtesy of BMW OF NORTH AMERICA, INC.