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11 14 085 Removing and installing timing case cover, top right (M62 up to 9/98)

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2003 BMW 540i, 2002 BMW 540i, 2001 BMW 540i, 2000 BMW 540i, and 1999 BMW 540i. However, it is still accessible from the selected car via links, so may be relevant.

Remove right cylinder head cover. These tasks are described in the work step Removing and installing/sealing both cylinder head covers, refer to 11 12 004 REMOVING AND INSTALLING/SEALING BOTH CYLINDER HEAD COVERS (M62) .

Remove piston for chain tensioner, refer to 11 31 090 INSTALLING AND REMOVING / REPLACING PISTON FOR CHAIN TENSIONER (M62) .

Remove camshaft sensor.

Fig 1: Removing Camshaft Sensor
G03152114Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten top screw from dipstick tube.

Fig 2: Unfastening Top Screw From Dipstick Tube
G03152115Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten timing case cover.

Fig 3: Unfastening Timing Case Cover
G03152116Courtesy of BMW OF NORTH AMERICA, INC.

Remove rubber sealing strip.

Installation 

Clean groove for rubber profile seal and sealing surfaces of remains of seal.

Fig 4: Identifying Rubber Sealing Strip
G03152117Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

Replace sealing ring in cylinder head for oil supply of chain tensioner.

Fig 5: Replacing Sealing Ring In Cylinder Head For Oil Supply Of Chain Tensioner
G03152118Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

Keep sealing faces clean and free of oil.

Apply coat of Drei Bond 1209 to joint between cylinder head and lower timing case cover.

Fig 6: Applying Coat Of Drei Bond 1209 To Joint
G03152119Courtesy of BMW OF NORTH AMERICA, INC.

Seat new rubber seal in groove.

Fig 7: Identifying New Rubber Seal In Groove
G03152120Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

Ensure that seals are correctly seated.

Press bow cover inwards and fit timing case cover.

Install screws (1) and fit flush with cylinder head.

Fig 8: Installing Screws
G03152121Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

Remove outer and inner gasket from cylinder head cover.

Insert special tool 11 1 411 from special tool kit 11 1 410 in groove of cover and fit cylinder head cover.

Fig 9: Removing Outer And Inner Gasket From Cylinder Head Cover
G03152122Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

Install cover nuts (1) and tighten down uniformly in 1/2 turn steps.

Tightening torque, refer to 11 12 11AZ in ENGINE - TIGHTENING TORQUES - 540i .

NOTE: The timing case cover is pressed down onto level of cylinder head by cylinder head cover.
Fig 10: Installing Cover Nuts
G03152123Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

Tighten screws (1) on timing case cover in two passes.

Remove cylinder head cover and remove special tool 11 1 411.

Assemble engine.

Fig 11: Tightening Screws On Timing Case Cover In Two Passes
G03152124Courtesy of BMW OF NORTH AMERICA, INC.