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11 14 085 Removing and installing timing case cover, top right (M62 VANOS from 9/98)

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2003 BMW 540i, 2002 BMW 540i, 2001 BMW 540i, 2000 BMW 540i, and 1999 BMW 540i. However, it is still accessible from the selected car via links, so may be relevant.

Disconnect plug connection to check valve.

Detach secondary-air line on timing case cover, top left and right.

Detach secondary-air line on bracket and remove.

Installation 

Clean sealing faces on cylinder head, replace sealing ring on secondary-air line and apply a thin coat of grease as anti-friction agent.

Fig 1: Disconnecting Plug Connection To Check Valve
G03152097Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten top screw from dipstick tube.

Fig 2: Unfastening Top Screw From Dipstick Tube
G03152098Courtesy of BMW OF NORTH AMERICA, INC.

Remove right cylinder head cover. These tasks are described in the work step Removing and installing/sealing both cylinder head covers, refer to 11 12 004 REMOVING AND INSTALLING/SEALING BOTH CYLINDER HEAD COVERS (M62) .

Remove piston for chain tensioner, refer to 11 31 090 INSTALLING AND REMOVING / REPLACING PISTON FOR CHAIN TENSIONER (M62) .

Release screws on sealing flange.

Fig 3: Releasing Screws On Sealing Flange
G03152099Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: The sealing flange seals the timing case cover via the solenoid valve.

If necessary, clean solenoid valve with a cloth.

Remove sealing flange (1).

Fig 4: Removing Sealing Flange
G03152100Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, remove camshaft sensor or disconnect plug connection to cable duct.

Release screws and remove timing case cover at top.

Fig 5: Releasing Screws And Removing Timing Case Cover At Top
G03152101Courtesy of BMW OF NORTH AMERICA, INC.

Remove rubber sealing strip.

Installation 

Clean groove for rubber profile seal and sealing surfaces of remains of seal.

Fig 6: Identifying Rubber Sealing Strip
G03152102Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

Replace sealing ring in cylinder head for oil supply of chain tensioner.

Fig 7: Replacing Sealing Ring In Cylinder Head For Oil Supply Of Chain Tensioner
G03152103Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

Keep sealing faces clean and free of oil.

Apply coat of Drei Bond 1209 to joint between cylinder head and lower timing case cover.

Fig 8: Applying Coat Of Drei Bond 1209 To Joint
G03152104Courtesy of BMW OF NORTH AMERICA, INC.

Seat new rubber seal in groove.

Fig 9: Identifying New Rubber Seal In Groove
G03152105Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

Ensure that seals are correctly seated.

Press bow cover inwards and fit timing case cover.

Install screws (1) and fit flush with cylinder head.

Fig 10: Installing Screws And Fit Flush With Cylinder Head
G03152106Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

Remove outer and inner gasket from cylinder head cover.

Insert special tool 11 6 431 from special tool kit 11 6 430 in groove of cover and fit cylinder head cover.

Fig 11: Removing Outer And Inner Gasket From Cylinder Head Cover
G03152107Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

Install cover nuts (1) and tighten down uniformly in 1/2 turn steps.

Tightening torque, refer to 11 14 1AZ in ENGINE - TIGHTENING TORQUES - 540i .

NOTE: The timing case cover is pressed down onto level of cylinder head by cylinder head cover.
Fig 12: Installing Cover Nuts
G03152108Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

Tighten screws (1) on timing case cover in two passes.

Fig 13: Tightening Screws On Timing Case Cover In Two Passes
G03152109Courtesy of BMW OF NORTH AMERICA, INC.

Remove cylinder head cover and remove special tool 11 6 431.

Fig 14: Removing Cylinder Head Cover And Special Tool 11 6 431
G03152110Courtesy of BMW OF NORTH AMERICA, INC.

Clean solenoid valve (1) and sealing face (2).

Fig 15: Cleaning Solenoid Valve And Sealing Face
G03152111Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

Check sealing flange (1), replace if necessary.

Apply a light coat of oil to inside of sealing flange (1) at sealing face to solenoid valve and carefully install.

Fig 16: Applying Light Coat Of Oil To Inside Of Sealing Flange
G03152112Courtesy of BMW OF NORTH AMERICA, INC.

Insert screws on sealing flange and tighten down.

Assemble engine.

Fig 17: Inserting Screws On Sealing Flange
G03152113Courtesy of BMW OF NORTH AMERICA, INC.