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64 12 535 Removing and installing/replacing burner insert (Thermo Top S)

WARNING: This page is about a different car, the 2003 BMW 530i, 2002 BMW 530i, and 2001 BMW 530i. However, it is still accessible from the selected car via links, so may be relevant.

Remove retaining plate with glow element and flame detector, refer to 64 12 505 REMOVING AND INSTALLING/REPLACING GLOW ELEMENT (THERMO TOP S) .

Unscrew grub screw (1) until air duct (2) and burner support bracket (3) can be pulled out of the heater together with the burner insert.

Fig 1: Removing Air Duct And Burner Support
G03161495Courtesy of BMW OF NORTH AMERICA, INC.

Lightly lever out tabs (5) with screwdriver. Pull apart burner support bracket and burner insert.

  1. Grub screw
  2. Air duct
  3. Burner bracket
  4. Burner insert
  5. Tabs
  6. Guide for glow element
  7. Guide for flame detector
Fig 2: Pulling Apart Burner Support Bracket And Burner Insert
G03161496Courtesy of BMW OF NORTH AMERICA, INC.