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64 51 522 Removing and installing/replacing expansion valve (air-conditioning)

WARNING: This page is about a different car, the 2003 BMW 530i, 2002 BMW 530i, and 2001 BMW 530i. However, it is still accessible from the selected car via links, so may be relevant.

Air conditioner drained, refer to 64 50 009 DRAWING OFF, EVACUATING AND FILLING A/C SYSTEM (R 134A) .

Unfasten clip from right air ducts, twist air duct and lift out.

Fig 1: Removing Right Air Ducts
G03161562Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Fit air duct to end wall, twist and then insert in bottom of microfilter.

Fig 2: Installing Air Duct
G03161563Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten screws and remove pressure and suction pipe.

Fig 3: Removing Pressure And Suction Pipes
G03161564Courtesy of BMW OF NORTH AMERICA, INC.

Installation:  Replace O-rings.

Subsequent tasks are described in 64 11 200 REMOVING AND INSTALLING/REPLACING HEATER (HEATER) .

Remove glove box, refer to 51 16 360 REMOVING AND INSTALLING RIGHT GLOVE BOX .

Remove trim sections from right oddments tray,

Unfasten screws and pull out air duct for footwell ventilation.

Fig 4: Removing Air Duct For Footwell Ventilation
G03161565Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten screws and remove cover from expansion valve.

Fig 5: Removing Cover From Expansion Valve
G03161566Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten screws, pull lines slightly apart and remove expansion valve.

Fig 6: Removing Expansion Valve
G03161567Courtesy of BMW OF NORTH AMERICA, INC.
CAUTION: Replace O-rings.