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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 875 (Body Equipment - Repair) >> Front door locks, handles, Fittings >> 51 21 090 Removing and installing/replacing door lock in left or right front door

51 21 090 Removing and installing/replacing door lock in left or right front door

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 BMW Z4, 2007 BMW Z4, 2006 BMW Z4, 2005 BMW Z4, and 2004 BMW Z4. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

Necessary preliminary tasks: 

Driver's side only: 

Unlock and disconnect plug connection (2) at lugs (1).

Unhook Bowden cable (3) from door lock (4).

Unclip lock knob control rod (5).

Fig 1: Disconnecting Plug Connection At Lugs
G03297963Courtesy of BMW OF NORTH AMERICA, INC.

Unhook Bowden cable (1) from door lock (2).

IMPORTANT: Bowden cable (1) must:
  • correctly located in mountings on door lock (2)
  • be laid without kinks in bend to door lock (2)
Fig 2: Unhooking Bowden Cable From Door Lock
G03297964Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Do not damage door lock seal during removal.

Release screws (1).

Remove door lock (2) from inside.

IMPORTANT: To avoid leaking and electrical malfunction:
Pull door lock (2) with special tool into corner (3), see Fig 5 and Fig 6.
Fig 3: Removing Door Lock From Inside
G03297965Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Seal (1) on door lock (2) must not be damaged.

Fig 4: Locating Seal On Door Lock
G03297966Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Fig 5: Sliding Special Tool Into Opened Rotary Latch
G03297967Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

IMPORTANT: To tension door lock (1), it is only permitted to turn knurled screw (2) by a further 1 to 1.5 turns (max.) (risk of damage).

Door lock seal must rest uniformly on inner door plate (water ingress).