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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 703 (SLIDE/TILT ROOF - REPAIR INSTRUCTIONS - 525i) >> Mechanical Sunroof >> 54 12 126 Removing and installing / replacing headliner mechanism for glass slide/tilt sunroof

54 12 126 Removing and installing / replacing headliner mechanism for glass slide/tilt sunroof

WARNING: This page is about a different car, the 2003 BMW 525i, 2002 BMW 525i, and 2001 BMW 525i. However, it is still accessible from the selected car via links, so may be relevant.

Installation: 

If necessary, apply light coat of Renax GL1 (Fuchs) grease to guide duct.

Removing and installing headliner for glass slide/tilt sunroof cover, refer to 54 12 136 REMOVING AND INSTALLING / REPLACING HEADLINER FOR GLASS SLIDE/TILT SUNROOF COVER 

NOTE: Always replace headliner mechanism for glass slide/tilt sunroof in pairs.

Slide headliner mechanism (1) fully forwards. Move mechanism back until nipple (2) is located to right of plastic slides (3).

Fig 1: Moving Mechanism Back Until Nipple Is Located To Right Of Plastic Slides
G03128762Courtesy of BMW OF NORTH AMERICA, INC.

Removal of headliner mechanism with "flexible fulcrum pad" (only on right side): 

NOTE: The flexible fulcrum pad (1) is securely attached to the rail (2) (cannot be removed).

3 Outer guide

4 Inner guide

Fig 2: Identifying Flexible Fulcrum Pad Securely Attached To Rail
G03128763Courtesy of BMW OF NORTH AMERICA, INC.

Right side:

Tilt headliner mechanism inwards at front and back of strut (1) and pull outwards (this produces an audible click on flexible fulcrum pad).

Fig 3: Tilting Headliner Mechanism Inwards At Front & Back Of Strut & Pulling Outwards
G03128764Courtesy of BMW OF NORTH AMERICA, INC.

Right side:

Tilt headliner mechanism (1) outwards with flexible fulcrum pad (2) and pull inwards to remove from guide channel.

Fig 4: Tilting Headliner Mechanism Outwards With Flexible Fulcrum Pad & Pulling Inwards
G03128765Courtesy of BMW OF NORTH AMERICA, INC.

Left side:

Unfasten headliner mechanism (1) and lift inwards/upwards to remove from guide channel.

Fig 5: Unfastening Headliner Mechanism & Lifting Inwards/Upwards
G03128766Courtesy of BMW OF NORTH AMERICA, INC.

Installation of headliner mechanism with "flexible fulcrum pad" (only on right side): 

NOTE: To illustrate more clearly, installation shown with a removed glass slide/tilt sunroof.

Install the guide (1) on the flexible fulcrum pad and rest of headliner mechanism (2) facing outwards in guide channel (3).

Fig 6: Installing Guide On Flexible Fulcrum Pad
G03128767Courtesy of BMW OF NORTH AMERICA, INC.

Press headliner mechanism inwards (1) and press outer guide downwards (2) into the guide channel.

Fig 7: Pressing Headliner Mechanism Inwards & Pressing Outer Guide Downwards Into Guide Channel
G03128768Courtesy of BMW OF NORTH AMERICA, INC.