LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 701 (EXTERIOR/INTERIOR TRIM - REPAIR INSTRUCTIONS - 525i) >> Front door lock >> 51 21 090 Removing and installing/replacing door lock on left or right front door

51 21 090 Removing and installing/replacing door lock on left or right front door

WARNING: This page is about a different car, the 2003 BMW 525i, 2002 BMW 525i, and 2001 BMW 525i. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Close window on front door and open all other windows.

Disconnect battery negative lead.

Remove door trim panel, refer to 51 41 000 REMOVING AND INSTALLING LEFT OR RIGHT FRONT DOOR TRIM PANEL .

Remove outside handle, refer to 51 21 170 REMOVING AND INSTALLING OR REPLACING OUTSIDE HANDLE FROM LEFT OR RIGHT FRONT DOOR .

Version with side airbag in front door:

CAUTION: Remove and install/replace airbag module on front left or right door,

refer to AIR BAG RESTRAINT SYSTEMS .

NOTE: To release or partially detach sound insulation, follow procedure in "Removing and installing/replacing sound insulation on front left or right door",

refer to 51 48... REMOVING AND INSTALLING/REPLACING SOUND INSULATION IN FRONT DOOR, LEFT OR RIGHT 

Partially detach sound insulation at rear and secure with adhesive tape (1).

Fig 1: Detaching Sound Insulation At Rear & Securing With Adhesive Tape
G03128196Courtesy of BMW OF NORTH AMERICA, INC.

Remove connector (drive on door locking unit) by pulling downwards and backwards.

Fig 2: Removing Connector (Drive On Door Locking Unit)
G03128197Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect Bowden cable nipple (1) and Bowden cable guide (2) from door lock (3).

Fig 3: Disconnecting Bowden Cable Nipple & Bowden Cable Guide From Door Lock
G03128198Courtesy of BMW OF NORTH AMERICA, INC.

Unplug plug connection (micro-switch).

Fig 4: Unplugging Plug Connection (Micro-Switch)
G03128199Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten clip (1) (Bowden cable on inside door handle).

Unfasten screws and pull door lock downwards to remove.

Fig 5: Unfastening Clip (Bowden Cable On Inside Door Handle)
G03128200Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Lug on support (for paddle) must be located bottom center.

Fig 6: Checking Lug On Support (For Paddle)
G03128201Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Carefully insert support (1) (for paddle) on door lock carefully upwards into paddle (2) (lock cylinder).

Fig 7: Inserting Support (For Paddle) On Door Lock
G03128202Courtesy of BMW OF NORTH AMERICA, INC.

Only replace:

Lift out locking unit (1) and pull drive (2) (door locking unit) upwards from door lock.

Fig 8: Lifting Out Locking Unit & Pulling Drive (Door Locking Unit)
G03128203Courtesy of BMW OF NORTH AMERICA, INC.

Only replace:

Disconnect rods (1) and (2).

Fig 9: Disconnecting Rods
G03128204Courtesy of BMW OF NORTH AMERICA, INC.

Only replace:

If necessary, unfasten screws.

If necessary, remove retaining plate (1) and lift out micro-switch (2).

Fig 10: Removing Retaining Plate & Lifting Out Micro-Switch
G03128205Courtesy of BMW OF NORTH AMERICA, INC.