LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 538 (Body Equipment - Repair Instructions - X5 (3.0L)) >> Trim, Covers, Handle Trim >> 51 13 403 Replacing handle strip (on trunk lid)

51 13 403 Replacing handle strip (on trunk lid)

WARNING: This page is about a different car, the 2003 BMW X5, 2002 BMW X5, and 2001 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

For Special Tool identification, see SPECIAL TOOLS - X5 (3.0i) .

Special Tools Required: 

Necessary Preliminary Tasks: 

Difference Between Versions Before And After 09/01: 

  1. A: Version before 09/01.
  2. 1. Wide seal over entire handle strip.
  3. 2. Open microswitch.
  4. 3. Plug connection.
  5. B: Version after 09/01.
  6. 4. Narrow seal only at top over entire handle strip.
  7. 5. Plug connection.
  8. 6. Small seal around plug connection (5).
Fig 1: Identifying Different Trunk Handle Strip Versions
G03255651Courtesy of BMW OF NORTH AMERICA, INC.

Lever light strip (1) on left/right out of recess (2) and remove. Detach bulb (3) on left/right.

Fig 2: Levering Light Strip Out
G03255652Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Perform function check with trunk lid open.

NOTE: Scope of work for "Replacing handle strip (on rear lid after 09/01)" ends here.

Handle Strip After 09/01 On Rear Lid Before 09/01: 

Use repair kit.

Fit new (closed) expansion nuts (1).

Clean area of handle strip (grease-free).

Pull off round film (2) from liner (4) and seal left bore hole.

Pull off long film (3) from liner (4), seal right bore hole and both elongated holes.

The liner is the protective film on the bonding area.

Fig 3: Identifying Expansion Nuts
G03255653Courtesy of BMW OF NORTH AMERICA, INC.

Attach seal (1) over plug connection (2) of new handle strip (3).

Fig 4: View Of Handle Strip Seal
G03255654Courtesy of BMW OF NORTH AMERICA, INC.

Seal (4) must not be damaged.

Use only new screws (3.5 x 13 mm).

Installation: 

Perform function check with trunk lid open.

NOTE: Scope of work for "Replacing handle strip after 09/01 on rear lid before 09/01" ends here.

Version Before 09/01 Only: 

Detach seal (1) from handle strip (2).

Fig 5: View Of Handle Strip And Seal
G03255655Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Do not damage trim (2) when removing catches (1).

Carefully lever panel (2) with special tool 00 9 322 (plastic wedge) out of handle strip (3) and remove.

Fig 6: Using Wedge To Lever Panel Out Of Handle Strip
G03255656Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Catches (1) and guides (2) of trim (3) must not be damaged.

Fig 7: Identifying Catches And Guides Of Trim
G03255657Courtesy of BMW OF NORTH AMERICA, INC.

Remove adhesive residue (1) from handle strip (2).

Installation: 

Perform function check with trunk lid open.

Fig 8: Identifying Adhesive Residue Areas On Handle Strip
G03255658Courtesy of BMW OF NORTH AMERICA, INC.