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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 538 (Body Equipment - Repair Instructions - X5 (3.0L)) >> Front Door Locks, Handles, Fittings >> 51 21 200 Removing and installing/replacing outside handle and lock actuator from left or right front door

51 21 200 Removing and installing/replacing outside handle and lock actuator from left or right front door

WARNING: This page is about a different car, the 2003 BMW X5, 2002 BMW X5, and 2001 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.

Remove sound insulation on front door. Refer to 51 48 ... REMOVING AND INSTALLING/REPLACING SOUND INSULATION IN FRONT DOOR, LEFT OR RIGHT .

Remove outside handle on front door. Refer to 51 21 170 REMOVING AND INSTALLING OR REPLACING OUTSIDE HANDLE FROM LEFT OR RIGHT FRONT DOOR .

Remove seals (1) and (2) for outside handle.

Fig 1: Removing Seals For Outside Handle
G03255786Courtesy of BMW OF NORTH AMERICA, INC.

Unclip ball head (1).

Detach Bowden cable (2) from support (3) on door lock.

Fig 2: Detaching Bowden Cable From Support
G03255787Courtesy of BMW OF NORTH AMERICA, INC.

Loosen bolt (1).

Lift out lock actuator (2) towards front and remove to inner door panel.

Fig 3: Lifting Out Lock Actuator
G03255788Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Guide (3) must be located outside metal edge (4).

Lock actuator (5) must be flush with guide (6).

CAUTION: Bowden cable (1) must not be removed or replaced. In event of a mix-up, the door will not be able to be opened. Lock actuator (2) has a red marking on Bowden cable (1).
Fig 4: Identifying Bowden Cable
G03255789Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Bowden cable (1) must be fitted correctly with lock actuator (2).

Seal (3) must be fitted - wind noises.

Buffers (4) must be fitted.

Fig 5: View Of Bowden Cable With Seal And Buffers
G03255790Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, replace screw (1) on lock actuator (2).

Guide (3) must be flush with support (4).

Fig 6: Identifying Guide And Support
G03255791Courtesy of BMW OF NORTH AMERICA, INC.