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11 31 505 Adjusting camshaft timing (M52TU / M54 / M56)

WARNING: This page is about a different car, the 2003 BMW X5, 2002 BMW X5, and 2001 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

For Special Tool identification, see SPECIAL TOOLS - X5 (3.0i) .

Special Tools Required: 

Before carrying out adjustment work:

Check camshaft timing. Refer to 11 31 005 CHECKING CAMSHAFT TIMING (M52TU / M54 / M56) .

Crank engine in direction of rotation until cam tips on inlet and exhaust camshafts on 1st cylinder face one another.

Fig 1: Aligning Cam Tips
G03230292Courtesy of BMW OF NORTH AMERICA, INC.

Secure crankshaft with special tool 11 2 300  in TDC position of 1st cylinder.

Fig 2: Installing Plug Mandrel
G03230293Courtesy of BMW OF NORTH AMERICA, INC.

Important! 

Do not turn the engine back.

Remove special tools 11 2 300  / 11 5 180  before starting engine.

Unscrew studs.

Fig 3: Unscrewing Studs
G03230294Courtesy of BMW OF NORTH AMERICA, INC.

Remove double VANOS adjustment unit, refer to 11 36 010 REMOVING AND INSTALLING OR REPLACING DOUBLE VANOS ADJUSTMENT UNIT (M52TU / M54 / M56) .

Press down top of chain tensioner and lock off with special tool 11 3 292  .

Fig 4: Locking Chain Tensioner With 11 3 292
G03230295Courtesy of BMW OF NORTH AMERICA, INC.

Important! 

Cylinder for chain tensioning piston is under spring pressure.

Remove cylinder for chain tensioning piston.

Fig 5: Removing Cylinder For Chain Tensioning Piston
G03230296Courtesy of BMW OF NORTH AMERICA, INC.

Install special tool 11 4 220  .

Fit adjusting screw to bow cover.

Fig 6: Installing Chain Tensioner
G03230297Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1) by half a turn.

Fig 7: Releasing Screws On Exhaust Side
G03230298Courtesy of BMW OF NORTH AMERICA, INC.

Release nuts (2) by two turns.

Release nuts (3) by one turn.

Fig 8: Releasing Nuts On Exhaust And Inlet Side
G03230299Courtesy of BMW OF NORTH AMERICA, INC.

Important! 

Toothed shaft (4) slips very easily from splines.

Pull out toothed shaft (4) until approx. 1 mm of splines can be seen.

Fig 9: Aligning Toothed Shaft Splines
G03230300Courtesy of BMW OF NORTH AMERICA, INC.

Withdraw toothed shaft (5) up to stop.

Fig 10: Positioning Toothed Shaft Up To Stop
G03230301Courtesy of BMW OF NORTH AMERICA, INC.

Fit special tool 11 3 240  to camshafts on cylinder 6. Align camshafts so that special tool 11 3 240  rests without gaps on cylinder head.

Fig 11: Installing Locking Fixture Onto Camshafts
G03230302Courtesy of BMW OF NORTH AMERICA, INC.

Attach special tool 11 3 244  to special tool 11 3 240  and locate by way of spark plug thread.

Fig 12: Installing Support Bracket 11 3 244
G03230303Courtesy of BMW OF NORTH AMERICA, INC.

Press down chain tensioner at top and remove special tool 11 3 292  .

Fig 13: Removing Special Tool 11 3 292
G03230304Courtesy of BMW OF NORTH AMERICA, INC.

Preload tensioning rail with special tool 11 4 220  by rotating adjusting screw with special tool 00 9 250  or standard torque wrench to 0.7 N.m.

Fig 14: Preloading Tensioning Rail
G03230305Courtesy of BMW OF NORTH AMERICA, INC.

Preload cup spring slightly by pressing on sensor gear (1) and tighten nuts by hand.

Important! 

Do not tighten down nuts fully.

Fig 15: Preloading Cup Spring
G03230306Courtesy of BMW OF NORTH AMERICA, INC.

Remove gasket.

Check dowel sleeves (1) for damage and correct installation position.

Keep sealing face clean and free of oil.

Fig 16: Checking Dowel Sleeves
G03230307Courtesy of BMW OF NORTH AMERICA, INC.

Important! 

Fit special tool 11 6 150  "without gasket" only.

If gasket remains underneath special tool 11 6 150  , camshaft timing will be "incorrectly" set.

Attach special tool 11 6 150  "without gasket", tighten nuts by hand and then tighten down uniformly until special tool 11 6 150  is in full contact with cylinder head.

Fig 17: Installing Adjusting Plate On Cylinder Head Without Gasket
G03230308Courtesy of BMW OF NORTH AMERICA, INC.

Insert screws (1) on exhaust side and initially tighten to approx. 5 N.m.

Fig 18: Tightening Screws On Exhaust Side
G03230309Courtesy of BMW OF NORTH AMERICA, INC.

Initially tighten nuts (2) on exhaust side and nuts (3) on inlet side to approx. 5 N.m.

Fig 19: Tightening Nuts On Exhaust And Inlet Side
G03230310Courtesy of BMW OF NORTH AMERICA, INC.

Tighten down screws (1) on exhaust side.

Tightening torque, refer to 11 31 3AZ in ENGINE - TIGHTENING TORQUES .

Fig 20: Tightening Screws On Exhaust Side
G03230311Courtesy of BMW OF NORTH AMERICA, INC.

Tighten down nuts (2) on exhaust side and nuts (3) on inlet side.

Tightening torque, refer to 11 31 11AZ in ENGINE - TIGHTENING TORQUES .

Fig 21: Tightening Nuts On Exhaust Side And Inlet Side
G03230312Courtesy of BMW OF NORTH AMERICA, INC.

Pull special tool 11 2 300  / 11 5 180  back until flywheel is no longer secured.

Fig 22: Releasing Plug Mandrel From Flywheel
G03230313Courtesy of BMW OF NORTH AMERICA, INC.

Remove special tool 11 3 244  and special tool 11 3 240  .

Fig 23: Removing Locking Fixture
G03230314Courtesy of BMW OF NORTH AMERICA, INC.

Crank engine twice in direction of rotation until cam tips on inlet and exhaust camshafts on 1st cylinder face one another.

Fig 24: Aligning Cam Tips
G03230315Courtesy of BMW OF NORTH AMERICA, INC.

Secure crankshaft in firing TDC position with special tool 11 2 300  .

Important! 

Do not turn the engine back.

Remove special tools 11 2 300  / 11 5 180  before starting engine.

Fig 25: Securing Flywheel With Plug Mandrel
G03230316Courtesy of BMW OF NORTH AMERICA, INC.

Fit special tool 11 3 240  to camshafts.

Fig 26: Installing Locking Fixture To Camshafts
G03230317Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: The timing is correctly set if the special tool 11 3 240  rests without a gap on the cylinder head or protrudes up to 1 mm to the inlet side. The timing must be reset if the special tool 11 3 240  protrudes to the exhaust side.
Fig 27: Checking Locking Fixture Alignment On Cylinder Head
G03230318Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten and remove special tool 11 4 220  .

Fig 28: Removing Chain Tensioner
G03230319Courtesy of BMW OF NORTH AMERICA, INC.

Install cylinder for chain tensioning piston, refer to 11 31 090 REMOVING AND INSTALLING/REPLACING CHAIN TENSIONING PISTON (M52 / M52TU / M54 / M56) .

Fig 29: Installing Cylinder For Chain Tensioning Piston
G03230320Courtesy of BMW OF NORTH AMERICA, INC.

Remove special tool 11 2 300  / 11 5 180  .

Fig 30: Removing Plug Mandrel
G03230321Courtesy of BMW OF NORTH AMERICA, INC.

Remove special tool 11 6 150  .

Install VANOS adjustment unit, refer to 11 36 010 REMOVING AND INSTALLING OR REPLACING DOUBLE VANOS ADJUSTMENT UNIT (M52TU / M54 / M56) .

Assemble engine.

Fig 31: Removing Adjustment Plate
G03230322Courtesy of BMW OF NORTH AMERICA, INC.