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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 3829 (Exhaust System - Repair - F13) >> Exhaust Catalytic Converter >> 18 32 050 Removing and installing/replacing catalytic converter cylinders 5-8 (S63)

18 32 050 Removing and installing/replacing catalytic converter cylinders 5-8 (S63)

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WARNING: Risk of burning!
Only perform this repair work on an engine that has cooled down.

Necessary preliminary tasks: 

Release screws (1).

Tightening torque 18 32 3AZ .

Release screw (2).

Tightening torque 18 32 2AZ .

Remove bracket (3).

Fig 1: Identifying Bracket And Screws
G09918662Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew nuts (1).

Tightening torque 18 32 4AZ .

Unfasten screws (2).

Tightening torque 18 32 3AZ .

Remove bracket (3).

Fig 2: Identifying Bracket, Screws, And Nuts
G09918663Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1).

Tightening torque 18 32 1AZ .

Remove and renew clamp (2).

Remove catalytic converter cylinders 5-8 towards top.

Installation note: 

Clamps must be installed with the screws toward the inside (Figure). Otherwise, a top heat shield can no longer be installed.

Fig 3: Identifying Clamps And Screws
G09876650Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

The ends of the V-band clamps must rest parallel to each other.

Tightening torque 18 32 1AZ .

Fig 4: Identifying V-Band Clamp Ends
G06178787Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

If you can see a gap between the ends of the V-band clamps, release and then repeat the screw connection.

Tightening torque 18 32 1AZ .

Fig 5: Identifying Gap Between Ends Of V-Band Clamps
G06178788Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

If the ends of the V-band clamps are positioned under each other, release and then repeat the screw connection.

Tightening torque 18 32 1AZ .

Fig 6: Identifying Misalignment Of V-Band Clamp Ends
G06178789Courtesy of BMW OF NORTH AMERICA, INC.

Assemble engine.

Check exhaust system for leaks.