41 63 003 Replace Cover Bowl

Special tools required: 

• 00 9 321

Necessary preliminary tasks: 

• Remove flap for fuel filler neck. See 41 63 000 REMOVING AND INSTALLING FLAP FOR FUEL FILLER NECK .
• Close the central locking system with open cap

Following new body parts are required (see 41 00... OVERVIEW OF CONSUMABLES ):

• (1) Cover bowl
  Fig 1: Identifying Cover Bowl

  Courtesy of BMW OF NORTH AMERICA, INC.

Release rubber collar (1) from cover bowl (2) by pressing inward.

Fig 2: Identifying Rubber Collar And Cover Bowl

Courtesy of BMW OF NORTH AMERICA, INC.

Remove ejector (1) in direction of arrow.

Fig 3: Removing Ejector

Courtesy of BMW OF NORTH AMERICA, INC.

Lift out the retaining strap (1) and remove the lid.

Pierce markings (2) with a small screwdriver.

Fig 4: Identifying Retaining Strap And Pierce Markings

Courtesy of BMW OF NORTH AMERICA, INC.

Insert screwdriver to specified measurement a and unlock cover bowl catch.

Dimension a = approx. 10 mm

Fig 5: Removing Cover Bowl Catch Using Screwdriver

Courtesy of BMW OF NORTH AMERICA, INC.

Keep cover bowl tensioned with pliers (1).

Unlock catches individually with screwdriver (2).

Unlock catches in following order:

1. Top left
2. Bottom left
3. Top right
4. Bottom right

Move screwdriver in opposite direction at both lower catches.

Fig 6: Removing Cover Bowl With Pliers

Courtesy of BMW OF NORTH AMERICA, INC.

Slightly pull the locking pin (1) forward in the direction of the arrow, if applicable.

Fig 7: Pulling Locking Pin

Courtesy of BMW OF NORTH AMERICA, INC.

Close hinge arm (1).

Carefully twist out cover bowl (2) at first at rear in direction of arrow from side panel and remove.

Fig 8: Twisting Out Cover Bowl

Courtesy of BMW OF NORTH AMERICA, INC.

Unlock and disconnect plug connection (1) for actuator drive.

Fig 9: Disconnecting Actuator Drive Plug Connection

Courtesy of BMW OF NORTH AMERICA, INC.

Use a suitable tool to unlock the tabs (1) on the front and back.

Remove actuator drive (3) from cover pot (2).

Fig 10: Removing Actuator Drive From Cover Pot

Courtesy of BMW OF NORTH AMERICA, INC.

Release the actuator drive (2) by simultaneously turning and pressing the locking pin (1).

Installation note: 

Make sure the setting for the actuator drive (2) for the fuel filler flap is correct. It must be possible to lock or unlock the fuel filler flap completely.

Fig 11: Identifying Fuel Filler Flap Actuator Drive

Courtesy of BMW OF NORTH AMERICA, INC.

Installing the cover bowl: 

Remove rubber collar (1) from new part.

Install and check the function of the actuator drive at the new part.

Fig 12: Identifying Rubber Collar

Courtesy of BMW OF NORTH AMERICA, INC.

Graphic similar.

Check protective cap (3) for correct seating.

Catches (1) on ejector (2) must not be damaged. (Water tightness!)

Fig 13: Identifying Protective Cap, Catches On Ejector

Courtesy of BMW OF NORTH AMERICA, INC.

Fit approx. 0.5 m long cable (1) in groove on rubber collar (2).

Fig 14: Identifying Long Cable In Groove On Rubber Collar

Courtesy of BMW OF NORTH AMERICA, INC.

Install cover bowl (1).

Thread ends of cable (2) outwards.

Cover bowl must snap into place 4 times.

Align bottom rubber cup (3) with recess (arrow).

Pull rubber collar (3) over the cover bowl by pulling the ends of cables (2).

Fig 15: Pulling Rubber Collar Over Cover Bowl

Courtesy of BMW OF NORTH AMERICA, INC.

Slowly pull out cable ends (2).

Press rubber cup (1) into groove with special tool 00 9 321 .

Fig 16: Pressing Rubber Cup Into Groove With Special Tool 00 9 321

Courtesy of BMW OF NORTH AMERICA, INC.

Carefully check cover bowl (2) in area of latch mechanisms for proper seating.

There must be no discernible gap between the sealing lip of the cover bowl and the side wall in the area. (water tightness).

Make sure rubber collar (1) is correctly seated (water tightness).

Perform function check of the lock/unlocking of the fuel filler cap.

Fig 17: Identifying Rubber Collar And Cover Bowl

Courtesy of BMW OF NORTH AMERICA, INC.