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28 00 060 Replacing output flange shaft seal (GS7D36SG)

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Special tools required: 

IMPORTANT: It is essential to adhere to conditions of absolute cleanliness.
Any dirty parts must be cleaned before the hydraulic cap is loosened.
After completion of repair work, check TRANSMISSION OIL LEVEL .
Use only the approved TRANSMISSION OIL .
Failure to comply with this instruction will result in serious damage to the twin-clutch gearbox.

Necessary preliminary tasks: 

Release screws.

Tightening torque: 22 32 1AZ .

Remove transmission bearing block (1).

Fig 1: Identifying Transmission Bearing Block And Screws
G09922326Courtesy of BMW OF NORTH AMERICA, INC.

Grip output flange (1) with special tool 23 0 020 .

Release nut with special tool 23 2 320 .

Tightening torque, collar nut installed with locking screw:

  1. Pretension: 175 Nm
  2. Release
  3. Tighten down: 125 Nm

Installation note: 

Replace nut and secure with Loctite 243.

Fig 2: Releasing Output Flange Nut Using Special Tool (23 2 320)
G06905111Courtesy of BMW OF NORTH AMERICA, INC.

Detach output flange (1) from output shaft using special tool 33 1 150 and adapter plate 33 1 154 .

Fig 3: Removing Output Flange Using Special Tool (33 1 150) And Adapter Plate (33 1 154)
G04742232Courtesy of BMW OF NORTH AMERICA, INC.

Attach special tool 24 2 353 to output shaft (1).

Graphic shows: Automatic transmission

Fig 4: Attaching Special Tool (24 2 353) To Output Shaft
G04726119Courtesy of BMW OF NORTH AMERICA, INC.

Screw in special tool 24 2 351 until it is firmly connected with radial shaft seal.

Pull out radial shaft seal by screwing in special tool 24 2 352 .

Graphic shows: Automatic transmission

Fig 5: Pulling Out Radial Shaft Seal Using Special Tool (24 2 352)
G04726120Courtesy of BMW OF NORTH AMERICA, INC.

Oil sealing lip on radial shaft seal (1). Drive in radial shaft seal (1) with special tool 23 0 410 as far as it will go.

Graphic shows: Automatic transmission

Fig 6: Installing Radial Shaft Seal Using Special Tool (23 0 410)
G06905115Courtesy of BMW OF NORTH AMERICA, INC.