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17 40 000 Removing and installing/replacing complete auxiliary fan (M62, M54, M57)

WARNING: This page is about a different car, the 2003 BMW X5 and 2002 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.

Remove front bumper completely. Refer to 51 11 156 REMOVING AND INSTALLING FRONT BUMPER .

Remove carrier on front bumper. Refer to 51 11 050 REMOVING AND INSTALLING/REPLACING MEMBER (CROSS-MEMBER) FOR FRONT BUMPER TRIM .

Lever out expansion rivets (1).

Fig 1: Removing Expansion Rivets And Screws (M62)
G03255430Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (2).

Tightening torque, 13 71 3AZ.

NOTE: Intake pipe is secured in intake hood by means of two locking lugs (1). Locking lugs are located under intake hood.
Press locking lugs (1) around circumference and remove intake hood.

Unfasten plug connection (2) and disconnect.

Fig 2: Disconnecting Plug Connection
G03255433Courtesy of BMW OF NORTH AMERICA, INC.

Release cable tie (1).

Fig 3: Removing Cable Tie And Screws
G03255434Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (2) on left and right.

Lever out expansion rivets (1).

Remove panels (2) and (3).

Remove auxiliary fan completely with cowl towards bottom.

Fig 4: Removing Auxiliary Fan
G03255435Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Attach cowl of auxiliary fan to holders (1) on left and right.

Fig 5: Attaching Cowl Of Auxiliary Fan To Holders
G03255436Courtesy of BMW OF NORTH AMERICA, INC.

Open locks.

Remove protective grill (1).

Fig 6: Removing Protective Grill
G03255437Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Fig 7: Removing Fan Impeller From Cowl
G03255438Courtesy of BMW OF NORTH AMERICA, INC.

Remove fan impeller (2) from cowl (3).