51 31 200 Removing and installing/replacing rear window: Notes

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Special tools required:

51 0 010

IMPORTANT: The following notes form the basis for these repair instructions and must be adhered to at all times:

Follow general instructions on window bonding. See SAFETY AT WORK , INFORMATION ON VEHICLE PROTECTION , MATERIALS FOR BONDING WINDOW , and TOUCHING UP PAINTWORK DAMAGE .
See GENERAL PROCEDURE for dismantling/installing bonded window glass

Cover rear side panels with protective covers.

When reusing the rear window:

Do not damage lines for heated rear window/-aerial.

NOTE: Removal is performed with ROLL OUT 2000 .

Only use an oscillating blade when replacing the windscreen.

Necessary preliminary tasks:

Remove TRIM PANELS FOR ROOF PILLAR AT REAR left/right
Remove ADDITIONAL BRAKE LIGHT
Partially lower HEADLINING AT REAR
Remove ROOF FRAME TRIM STRIP on left and right

Disconnect plug connections (1) on left and right.

Fig 1: Identifying Plug Connections

Courtesy of BMW OF NORTH AMERICA, INC.

Tape off edges of tailgate and body all round with fabric adhesive tape (e.g. Tesa).

Rear window
Adhesive bead
Body opening
Fabric adhesive tape

Fig 2: Identifying Rear Window, Adhesive Bead, Body Opening And Fabric Adhesive Tape
Courtesy of BMW OF NORTH AMERICA, INC.

IMPORTANT: Tape off body in area of piercing point with fabric adhesive tape (risk of damage).

Push wire starter from ROLL OUT 2000 at line (1) through adhesive bead.

Fig 3: Identifying Wire Starter Line

Courtesy of BMW OF NORTH AMERICA, INC.