LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2974 (Convertible Top - Repair - E93) >> Folding Roof >> 54 37 075 Removing and installing/replacing roof shell in middle

54 37 075 Removing and installing/replacing roof shell in middle

WARNING: This page does not describe the selected car, but rather 11 other vehicles, including the 2013 BMW 328i, 2012 BMW 328i, 2011 BMW 328i, 2010 BMW 335i, and 2010 BMW 328i. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary tasks: 

Installation: 

IMPORTANT: Risk of damage!

Carefully unclip water valve (1).

Fig 1: Identifying Water Valve
G06181204Courtesy of BMW OF NORTH AMERICA, INC.

Pull water valve (1) off water drain hose (2).

Fig 2: Identifying Water Valve And Water Drain Hose
G06181205Courtesy of BMW OF NORTH AMERICA, INC.

Mark tensioning strap at deflection point (1).

Carefully open retainer (2) without damaging the tensioning strap.

Installation: 

Replace faulty retainer.

Fig 3: Identifying Retainer
G06181206Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Make sure tensioning strap is correctly laid. Do not  feed tensioning strap through plastic guide (1).

Fig 4: Identifying Plastic Guide
G06181169Courtesy of BMW OF NORTH AMERICA, INC.

Feed tensioning strap (1) out of holder (3) on frame.

Open holder (3) and remove water drain hose (2).

Fig 5: Identifying Holder And Water Drain Hose
G06181208Courtesy of BMW OF NORTH AMERICA, INC.

Unclip metal retainer (1) from frame.

Feed water drain hose (2) out of frame.

Fig 6: Identifying Metal Retainer And Water Drain Hose
G06181209Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: A second person will be needed to help with the following work steps for removing the roof shell in the middle.

If necessary, remove roof hinge bracket: 

Release nuts (1) on roof hinge bracket.

Installation: 

Replace nuts.

Screw on bracket loosely.

Bracket should still be able to be slid in order to center itself.

Close soft top.

Screw down rear nut and open soft top.

Screw down front nut.

Tightening torque: see 10AZ in 54 37 POWER CONVERTIBLE TOP .

Fig 7: Identifying Nuts On Roof Hinge Bracket
G06181192Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Lock barrel screws with a flat wrench without fail.

Mark screws (1) and release.

Tightening torque: see 5AZ in 54 37 POWER CONVERTIBLE TOP .

Remove roof shell.

NOTE: Plug connection on right roof shell cylinder can be incorrectly positioned.
The plug connection must be repositioned if it does not  point to the outside of the vehicle.
Fig 8: Identifying Barrel Screws
G06181211Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: The scope of work for removing and installing the roof shell ends here.

Replacement only: 

Remove fastener, roof shell, middle (1)  .

Remove seal, roof shell, middle (2)  .

Fig 9: Identifying Fastener, Roof Shell, Middle
G06181212Courtesy of BMW OF NORTH AMERICA, INC.

Measure height of barrel screws for roof shell fastener and carry over to new roof shell.

Installation: 

Insert barrel screws with Loctite.

Fig 10: Locating Barrel Screws
G06181213Courtesy of BMW OF NORTH AMERICA, INC.

Measure height of barrel screws for roof shell screw fastening points and carry over to new roof shell.

Installation: 

Insert barrel screws with Loctite.

Fig 11: Locating Barrel Screws
G06181214Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1).

Release screw (2) on opposite side.

Remove water drain hose (3).

Installation: 

Replace water drain hose.

Fig 12: Identifying Water Drain Hose
G06181215Courtesy of BMW OF NORTH AMERICA, INC.

Check gap dimensions  for soft top.