54 37 075 Removing and installing/replacing roof shell in middle
Necessary preliminary tasks:
- Lower roofliner for roof shell
(From roof shells and front and middle only)
- Remove hinge cover
- Secure SOFT Top in service position
Installation:
- Microencapsulated screws (Loctite) must be replaced and may not be reused
- Screw connection must be completed within 20 minutes (start of curing)
- Microencapsulated screws must not be retightened
- Thread of nut must be cleaned beforehand in event of repeated use
Carefully unclip water valve (1).
Pull water valve (1) off water drain hose (2).
Mark tensioning strap at deflection point (1).
Carefully open retainer (2) without damaging the tensioning strap.
Installation:
Replace faulty retainer.
Installation:
Make sure tensioning strap is correctly laid. Do not feed tensioning strap through plastic guide (1).
Feed tensioning strap (1) out of holder (3) on frame.
Open holder (3) and remove water drain hose (2).
Unclip metal retainer (1) from frame.
Feed water drain hose (2) out of frame.
If necessary, remove roof hinge bracket:
Release nuts (1) on roof hinge bracket.
Installation:
Replace nuts.
Screw on bracket loosely.
Bracket should still be able to be slid in order to center itself.
Close soft top.
Screw down rear nut and open soft top.
Screw down front nut.
Tightening torque: see 10AZ in 54 37 POWER CONVERTIBLE TOP .
Mark screws (1) and release.
Tightening torque: see 5AZ in 54 37 POWER CONVERTIBLE TOP .
Remove roof shell.
The plug connection must be repositioned if it does not point to the outside of the vehicle.
Replacement only:
Remove fastener, roof shell, middle (1) .
Remove seal, roof shell, middle (2) .
Measure height of barrel screws for roof shell fastener and carry over to new roof shell.
Installation:
Insert barrel screws with Loctite.
Measure height of barrel screws for roof shell screw fastening points and carry over to new roof shell.
Installation:
Insert barrel screws with Loctite.
Release screw (1).
Release screw (2) on opposite side.
Remove water drain hose (3).
Installation:
Replace water drain hose.
Check gap dimensions for soft top.