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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2908 (Heating And Air Conditioning - Repair - E91) >> 6412 Auxiliary Heater With Control Elements >> 64 12 160 Removing and installing or replacing complete independent heater with bracket >> Necessary preliminary tasks

Necessary preliminary tasks

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2012 BMW 328xi, 2012 BMW 328i, 2011 BMW 328xi, 2011 BMW 328i, and 2010 BMW 328xi. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: For purposes of clarity, graphic shows front bumper removed.

Disconnect plug connection (1).

Fig 1: Identifying Plug Connection
G04727851Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect coolant hoses (1) and catch coolant in a suitable container.

Release screw (2).

Tightening torque 64 12 3AZ .

Release fuel line (3) and catch escaping fuel in a suitable container.

Release nuts (4) and remove complete independent heater bracket.

Tightening torque 64 12 1AZ .

Fig 2: Identifying Coolant Hoses, Fuel Line, Screw And Nuts
G04727852Courtesy of BMW OF NORTH AMERICA, INC.

When replacing independent heater without bracket: 

Unclip retainer of intake silencer.

Turn metal tube (1) clockwise and remove intake silencer.

Release screws (2) and remove silencer (3).

Tightening torque 64 12 1AZ .

Install fuel intake line with filter.

Fig 3: Identifying Intake Silencer, Metal Tube And Screws
G04727853Courtesy of BMW OF NORTH AMERICA, INC.

Remove coolant hoses (1) and feed out of bracket.

Installation: 

Risk of damage! 

Make sure abrasion guard (2) is correctly seated.

Fig 4: Identifying Coolant Hoses And Abrasion Guard
G04727854Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connection (1).

Release screws (2) and remove independent heater from bracket (3).

Tightening torque 64 12 4AZ .

Fig 5: Identifying Plug Connection And Screws
G04727855Courtesy of BMW OF NORTH AMERICA, INC.
WARNING: Diesel vehicles only:

Independent heaters many only be operated with the associated fuel pump.

In the event of incorrect installation, fuel can escape and black smoke can be issued when the independent heater is started.

Because of different build dates, installed fuel pumps must be checked.

Read out the heater number via the BMW DIS system and use this number to determine the associated fuel pump from the table below.

Determine fitted fuel pump model and if necessary install new FUEL PUMP .

Component allocation:

COMPONENT DESCRIPTION CHART

  Build date up to 09/2006 Build date from 09/2006
Heater number: 6 974 470 9 112 792
Fuel pump: DP40: 6 951 678
(black housing)
DP41: 6 979 466
(grey housing + yellow warning sticker)

After installation: