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64 12 600 Removing and installing or replacing fuel pump

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Diesel only: 

WARNING: Bear in mind the heater number when replacing the fuel pump (independent heating metering pump).
For this purpose, read out the heater number via the BMW DIS system and use this number to select the associated fuel pump from the table below.
In the event of incorrect installation, fuel can escape and black smoke can be issued when the independent heater is started.

Note: 

COMPONENT DESCRIPTION CHART

  Build date up to 09/2006 Build date from 09/2006
Heater number: 6 974 470 9 112 792
Fuel pump: DP40: 6 951 678
(black housing)
DP41: 6 979 466
(grey housing + yellow warning sticker)

Necessary preliminary tasks: 

Seal off water hoses at fuel pump with special tool 13 3 010 .

Fig 1: Sealing High Pressure Line End Using Special Tool (13 3 010)
G04727677Courtesy of BMW OF NORTH AMERICA, INC.

Recycling 

Fuel escapes when fuel lines are detached. Have a suitable collecting container ready.

Catch and dispose of escaping fuel.

Observe country-specific waste-disposal regulations.

Release screw (1).

Fig 2: Identifying Fuel Line Screw
G04727857Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connection (1).

Release hose clamps (2) and detach fuel hoses.

Disengage rubber retainers (3).

NOTE: Secure fuel pump (4) against falling out.

Installation: 

Observe direction of flow of fuel pump (4).

Fig 3: Identifying Fuel Pump, Rubber Retainers, Plug Connection And Hose Clamps
G04727858Courtesy of BMW OF NORTH AMERICA, INC.