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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2906 (Brakes - Repair - E91) >> 3411 Front Brakes >> 34 11 520 Removing and installing/replacing front left or right brake caliper (Brembo) >> Necessary preliminary tasks

Necessary preliminary tasks

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NOTE: Read and comply with GENERAL INFORMATION  .

After completing work: BLEED BRAKING SYSTEM 

Press clutch pedal down to floor and secure with pedal support.

NOTE: The pedal support may only be released when the brake lines are reconnected.

This prevents brake fluid from emerging from the expansion tank and air from entering the system when the brake lines are opened.

Fig 1: Identifying Brake Pedal Support
G04754178Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, pull brake hose out of holder (1).

IMPORTANT: Grip brake hose at square head (3) to prevent connecting piece from turning in retaining bracket.

Disconnect brake hose from brake line (2).

Installation: 

Tightening torque 34 32 1AZ .

Fig 2: Disconnecting Brake Hose From Brake Line
G04726591Courtesy of BMW OF NORTH AMERICA, INC.

Detach brake hose from brake caliper (4).

Installation: 

Tightening torque 34 32 2AZ .

IMPORTANT: Never twist brake hose when installing it and avoid all contact with parts attached rigidly to the body.
NOTE: First tighten brake hose on brake caliper.
Move wheels into straight-ahead position.
Insert brake hose in bracket and screw onto brake pipe.

Release bolts (1) and pull off brake caliper with brake anchor plate towards rear.

Installation: 

Tightening torque 34 11 2AZ .

Fig 3: Locating Brake Caliper Bolts
G05778485Courtesy of BMW OF NORTH AMERICA, INC.

Pull brake pads (1) off guide pins (2) and remove.

IMPORTANT: Mark any worn brake pads.
In the event of one-sided brake pad wear, do not change brake pads round.
Observe MINIMUM THICKNESS OF BRAKE PADS .
Fig 4: Pulling Brake Pads And Guide Pins
G05778470Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Clean brake pads, brake caliper and guide pins.

Do not grease backs of brake pads sleeve.

Brake pads must be correctly seated on guide pins.

IMPORTANT: Do not grease brake pads and guides with anti-squeak paste.

Clean contact surface (1) of brake pistons.

Fig 5: Identifying Contact Faces Of Brake Pistons
G05778472Courtesy of BMW OF NORTH AMERICA, INC.