41 14 511 Replacing Complete Rear Left Wheel Arch (Rear Left Side Panel Removed)

WARNING: This page is about a different car, the 2011 BMW M3, 2010 BMW M3, 2009 BMW M3, and 2008 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.

Read general service information under BODY, GENERAL .

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Spot-weld bonding is used on this vehicle. Observe specific PROCEDURE .

Use only approved SPOT-WELDING APPARATUS for repairs!

Place vehicle on straightening bench.

Following new body parts are required:

(1) C-pillar reinforcement
(2) Wheel arch, outer, rear
(3) Support, wheel arch
(4) Wheel arch, rear, inner half
(5) Support, frame side member
(6) Shaped part, C-pillar, outer (not shown)
(7) Rear entrance shaped part (not shown)

Fig 1: Identifying Body Parts

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Secure door opening at spot-welding flanges with support strut (1).

Fig 2: Identifying Support Strut

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Fig 3: Identifying Cut Mark And Welding Areas On Wheel Arch

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Mark severance cut (1) in accordance with measurement and cut.

IMPORTANT: Cut outer metal sheet only.

Measurement a = approx. 140 mm from roof edge.

Open weld joints in areas (2).

Installation:

Weld in REINFORCEMENT PLATE at severance cut.

Apply window glass adhesive to CAVITY ACOUSTIC BAFFLES (3).

Fig 4: Identifying Cut Mark, Welding Areas And Adhesive Applying Areas On Wheel Arch

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Mark severance cut (1) in accordance with measurement and cut.

IMPORTANT: Cut outer metal sheet only.

Measurement a = approx. 30 mm from lock striker reinforcement.

Open weld joints in areas (2).

Installation:

Apply window glass adhesive to CAVITY ACOUSTIC BAFFLE (3).

Open weld joints in areas (1).

Installation:

Weld new components in areas (2) additionally.

Fig 5: Identifying Welding Areas On Wheel Arch

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NOTE: Rear parcel shelf not shown.

Open weld joints in areas (1).

Installation:

Weld new components in areas (2) additionally.

Fig 6: Identifying Welding Areas On Parcel Shelf

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NOTE: Rear parcel shelf not shown.

Open weld joints in area (1).

Installation:

Weld new components in area (2) additionally.

Fig 7: Identifying Welding Areas On Parcel Shelf

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Preparation of new part

Mark new part in accordance with severance cut on vehicle + 20 mm extra material and cut (1).

Slide new part under weld spot flange in area (3).

Plug weld in areas (2) and (3).

Fig 8: Identifying Welding And Cutting Areas

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