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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2806 (Propeller Shaft - Repair - E90) >> Propeller Shaft Assembly >> 26 11 160 Replacing constant-velocity joint for propeller shaft

26 11 160 Replacing constant-velocity joint for propeller shaft

WARNING: This page is about a different car, the 2011 BMW M3, 2010 BMW M3, 2009 BMW M3, and 2008 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary tasks: 

Lever sealing cap (1) with screwdriver (2) out of constant-velocity joint (3).

NOTE: Replace sealing cap (1) with seal.
Fig 1: Removing Sealing Cap Using Screwdriver
G04748997Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Installation sequence:
  1. Constant-velocity joint
  2. Seal
  3. Sealing cap
Fig 2: Identifying Constant-Velocity Joint, Seal And Sealing Cap
G04748998Courtesy of BMW OF NORTH AMERICA, INC.

Lift off retainer

Installation: 

Replace circlip.

Fig 3: Locating Circlip
G04755800Courtesy of BMW OF NORTH AMERICA, INC.

Force cap off constant velocity joint.

Installation: 

Insert sealing washer (1) into constant-velocity joint.

Fig 4: Inserting Sealing Washer Into Constant-Velocity Joint
G04755801Courtesy of BMW OF NORTH AMERICA, INC.

Detach constant-velocity joint (1) with special tool 26 1 110 WASHER and commercially available special tool (2).

Fig 5: Disconnecting Constant-Velocity Joint Using Special Tool (26 1 110)
G04749001Courtesy of BMW OF NORTH AMERICA, INC.

Release clamp (1) and detach cap with gaiter.

Push on new cap with gaiter.

NOTE: Do not tighten down clamp (1) yet.
Fig 6: Removing Cap With Gaiter
G04749002Courtesy of BMW OF NORTH AMERICA, INC.

Mount constant-velocity joint with special tool 23 1 160 MANDREL up to stop.

Align bores of constant velocity joint and cap to each other.

Tighten down clamp on gaiter.

NOTE: Keep toothing free of grease.
Inject new grease into constant velocity joint from rubber gaiter and flange sides.
Fig 7: Mounting Constant-Velocity Joint Using Special Tool (23 1 160)
G04749003Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Prepare special tools 31 2 102 and 31 2 104.
Fig 8: Identifying Special Tools (31 2 102 And 31 2 104)
G04749004Courtesy of BMW OF NORTH AMERICA, INC.

Press sealing cap with special tools 26 1 121, 26 1 122, 31 2 102 and 31 2 104 into constant-velocity joint (1).

NOTE: Align sealing cap and seal to bores of constant-velocity joint with screw.
Fig 9: Pressing Sealing Cap Into Constant-Velocity Joint Using Special Tools
G04749005Courtesy of BMW OF NORTH AMERICA, INC.

Push cap (1) onto constant-velocity joint (2).

Fig 10: Pushing Cap Onto Constant-Velocity Joint
G04749006Courtesy of BMW OF NORTH AMERICA, INC.