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17 11 530 Removing and installing cassette (condenser for air conditioner)

WARNING: This page is about a different car, the 2003 BMW Z8, 2002 BMW Z8, 2001 BMW Z8, and 2000 BMW Z8. However, it is still accessible from the selected car via links, so may be relevant.

Remove radiator. Refer to 17 11 000 REMOVING AND INSTALLING RADIATOR (S62) .

NOTE: The condenser for the A/C system is integrated in the cassette.
At the same time, depending on the model of vehicle, the individual coolers for steering hydraulics, automatic transmission and engine oil are installed in the cassette.

Disconnect lines for power steering and if necessary engine and transmission oil coolers.

Fig 1: Disconnecting Lines For Power Steering
G03207491Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Replace sealing rings.

Fig 2: Installing Sealing Rings
G03207492Courtesy of BMW OF NORTH AMERICA, INC.

Draw off refrigerant from A/C system. Refer to 64 50 009 Drawing off, evacuating and filling A/C system (R 134a) .

Remove lines from air conditioner.

Fig 3: Removing Lines From Air Conditioner
G03207493Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Replace sealing rings.

Evacuate and fill A/C system.

Tilt cassette backwards slightly and lift upwards to remove.

Fig 4: Removing Cassette
G03207494Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Note rubber mounts on front wall.

Fig 5: Identifying Rubber Mounts
G03207495Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Check rubber mounts on left and right sides.

Fig 6: Checking Rubber Mounts
G03207496Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Install cassette in left and right retainers and push forwards as far as it will go.

Fig 7: Installing Cassette
G03207497Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Check rubber profile seals.

Fig 8: Checking Rubber Profile Seals
G03207498Courtesy of BMW OF NORTH AMERICA, INC.