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17 11 530 Removing and installing cassette (condenser for air conditioner)

WARNING: This page is about a different car, the 2003 BMW Z8, 2002 BMW Z8, 2001 BMW Z8, and 2000 BMW Z8. However, it is still accessible from the selected car via links, so may be relevant.

Remove radiator. Refer to 17 11 000 Removing and installing radiator (S62)  .

NOTE: The condenser for the A/C system is integrated in the cassette.

At the same time, depending on the model of vehicle, the individual coolers for steering hydraulics, automatic transmission and engine oil are installed in the cassette.

Disconnect lines for power steering and if necessary engine and transmission oil coolers.

Fig 1: Disconnecting Lines For Power Steering
G03206611Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

Replace sealing rings.

Fig 2: Replacing Sealing Rings
G03206612Courtesy of BMW OF NORTH AMERICA, INC.

Draw off refrigerant from A/C system. Refer to 64 50 009 DRAWING OFF, EVACUATING AND FILLING .

Remove lines from air conditioner.

Fig 3: Removing Lines From Air Conditioner
G03206613Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

Replace sealing rings.

Evacuate and fill A/C system. Refer to 64 50 009 DRAWING OFF, EVACUATING AND FILLING .

Tilt cassette backwards slightly and lift upwards to remove.

Fig 4: Removing Cassette
G03206614Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

Note rubber mounts on front wall.

Fig 5: Identifying Rubber Mounts On Front Wall
G03206615Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

Check rubber mounts on left and right sides.

Fig 6: Checking Rubber Mounts On Left And Right Sides
G03206616Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

Install cassette in left and right retainers and push forwards as far as it will go.

Fig 7: Installing Cassette In Left And Right Retainers
G03206617Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

Check rubber profile seals.

Fig 8: Checking Rubber Profile Seals
G03206618Courtesy of BMW OF NORTH AMERICA, INC.