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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2548 (Body Equipment - Repair - F01/F02) >> Rear Door Trim Panel With Arm Rest >> 51 42... Punching contour for seat memory switch into rear door trim panel

51 42... Punching contour for seat memory switch into rear door trim panel

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Necessary preliminary tasks: 

Position special tool 51 4 107 or 51 4 108 on the recess in the door trim panel storage compartment (1).

Mark cutouts (2).

Fig 1: Positioning Special Tool (51 4 107) Or (51 4 108) On Door Trim Panel Storage Compartment
G06885801Courtesy of BMW OF NORTH AMERICA, INC.

Use special tool 51 4 109 to punch holes on the previously marked points in the door trim panel (1).

Fig 2: Punching Marked Points In Door Trim Panel Using Special Tool (51 4 109)
G06885802Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: For punching work, special tools 51 4 103 and 51 4 104 must be used as the cutting equipment.
Fig 3: Identifying Special Tools (51 4 104) And (51 4 103)
G06885803Courtesy of BMW OF NORTH AMERICA, INC.

Slide special tool 51 4 101 through holes stamped into door trim panel (1).

NOTE: Guide pins of punching tool are coded. Distortion is thus not possible.
Fig 4: Sliding Special Tool (51 4 101) Into Door Trim Panel
G06885804Courtesy of BMW OF NORTH AMERICA, INC.

Mount special tools on punching tool (1).

Compress punching tool (1) via spindle.

Fig 5: Compressing Punching Tool
G06885805Courtesy of BMW OF NORTH AMERICA, INC.

Press punching remnants from rear out of punching tool using special tool 51 4 111.

NOTE: This work step is necessary to prevent the cutting surfaces from being damaged during a renewed punching operation.
Fig 6: Pressing Punching With Special Tool (51 4 111)
G06885806Courtesy of BMW OF NORTH AMERICA, INC.