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32 41 090 Removing and installing (replacing) hydraulic pump for Dynamic Drive (vehicles with N55 engine)

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NOTE:

When replacing hydraulic pump: 

OIL RESERVOIR  must be replaced in event of metal abrasion, sluggish pump shaft or increased dirt contamination!

The filter integrated in the oil reservoir can only absorb a limited amount of foreign particles. If the filter clogs, the hydraulic system can no longer be sufficiently protected.

Metal abrasion is perceived in the oil reservoir as metallically glittering hydraulic fluid.

Replacement of the oil reservoir due to a leak (e.g. at the hose connections) is only required with unavoidable high penetrations of dirt.

WARNING:

DANGER OF POISONING  if oil is ingested/absorbed through the skin!

RISK OF INJURY  if oil comes into contact with eyes and skin!

IMPORTANT:

Adhere to the utmost cleanliness. Do not allow any dirt to enter the hydraulic system.

Close off hydraulic lines with plugs.

IMPORTANT:

Aluminium screws/bolts must be replaced each time they are released  .

Aluminium screws/bolts are permitted with and without color coding (blue).

For reliable identification:

Aluminium screws/bolts are not magnetic.

Jointing torque and angle of rotation must be observed without fail (risk of damage)! 

Necessary preliminary work: 

Release line clips (1) and (2) from front axle support.

Tightening torque 37 13 7AZ .

Fig 1: Identifying Line Clips
G08471000Courtesy of BMW OF NORTH AMERICA, INC.

Unlock plug connection (1) and disconnect.

Release hose clamp (2) and detach intake pipe from vane pump.

Release screws (3) and remove expansion hose from hydraulic pump.

Tightening torque 32 41 13AZ .

Release screws (4). Lay holder with expansion hose to one side.

Tightening torque 32 41 14AZ .

Installation note: 

Replace hose clamp (2).

Fig 2: Identifying Plug Connection, Hose Clamp And Screws
G08470460Courtesy of BMW OF NORTH AMERICA, INC.

Align suction line by way of "P" marking to connection on hydraulic pump.

Make sure hydraulic lines are laid without tension and with sufficient distance to adjoining components.

Release screw (1).

Tightening torque 32 41 9AZ .

Installation note: 

Replace aluminium screws. 

Observe screw-fastening sequence!

Fig 3: Identifying Screw
G09877447Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1) and remove hydraulic pump in downward direction.

Tightening torque 32 41 9AZ

Installation note: 

Replace aluminium screws. 

Observe screw-fastening sequence.

Fig 4: Identifying Screws
G08420989Courtesy of BMW OF NORTH AMERICA, INC.

Screw-fastening sequence 

  1. Secure hydraulic pump with screws
  2. Tighten side screw to 2 Nm
  3. Tighten front screws to 2 Nm
  4. Tighten down front screws to jointing torque and angle of rotation

    Tightening torque 32 41 9AZ

  5. Release screw at side and check screw fastening points for gap freedom
  6. Tighten down side screws to jointing torque and angle of rotation

    Tightening torque 32 41 9AZ

After installation: