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33 41 000 Replacing drive flange on left/right rear axle shaft

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Special tools required: See  REAR AXLE - SPECIAL TOOLS 

Remove REAR WHEEL .

IMPORTANT: Expand turning lock sufficiently to avoid damaging thread when releasing collar nut.

Release collar nut (1), activate parking brake for this purpose.

Installation: 

Replace collar nut, oil collar nut/wheel bearing contact surface only and tighten down.

No oil permitted on thread of shaft journal or collar nut.

Tightening torque 33 41 1AZ .

Secure collar nut by positive peening on flat areas of output shaft.

Fig 1: Locating Collar Nut
G04726469Courtesy of BMW OF NORTH AMERICA, INC.

Remove BRAKE DISC .

Remove rear PARKING BRAKE SHOES .

Use special tool, see BMW Workshop Catalogue. 

The following work steps describe detachment of the drive flange: 

Fig 2: Pressing Output Shaft From Drive Flange Using Special Tools
G06889840Courtesy of BMW OF NORTH AMERICA, INC.

The following tools are required to pull the drive flange out of the wheel bearing. For arrangement, see graphic: 

Vehicle Components

I Drive flange hub
II Wheel carrier / swivel bearing
Required Components For All Models And Types

E3 Washer
B1 Adapter
E1 Holding Sleeve M24
F1 Spindle M24 (length 425 mm)
1 Hydraulic Unit
A1 Device
Components Specific To Model And Type

M3 Adapter Diameter 102 mm
K2 Screws

Pull out drive flange using the hydraulic tool

Detach wheel bearing inner ring from drive flange

IMPORTANT: Wheel bearing will be destroyed by being pulled out of the drive flange and must be renewed!

The following work steps pulling in the drive flange: 

Fig 3: Installing Output Shaft From Drive Flange Using Special Tools
G06889841Courtesy of BMW OF NORTH AMERICA, INC.

The following tools are required to pull the drive flange in. For arrangement, see graphic:

Installation note:  The drive flange and output shaft can be installed in the wheel bearing in one operation.

Vehicle Components

I Drive flange hub
II Wheel carrier/swivel bearing
III Output shaft
Required Components For All Models And Types

1 Hydraulic unit
E1 Holding sleeveM24
D1 Washer
F2 Spindle M24 / M20 (length 335 mm)
Components Specific To Model And Type (Thread Diameter, Output Shaft)

G3 Adapter M27 x 1.5 to M20
Fig 4: Drawing In Output Shaft
G00530130Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of damage!

Due to the technical requirements, the special tool used, sleeve G, is relatively thin-walled. To ensure that the load limit of the tensioning sleeve is not exceeded when drawing in the output shaft, it is essential to use adapter 81 64 2 318 661 in combination with a torque wrench.

Fit adapter with torque wrench to hydraulic unit

Set torque wrench to 20 Nm.

Oil drive flange lightly and attach to the output shaft gearing.

Pull in drive flange with hydraulic tool until torque wrench triggers. Install PARKING BRAKE SHOES . Tightening torque 33 41 1AZ.

Installation note:  Renew collar nut (1), apply a light coating of oil to collar nut contact surface and tighten. No oil permitted on thread of shaft journal or collar nut. Secure collar nut (1) by positive peening at flat areas of output shaft.

Fig 5: Identifying Collar Nut
G06889839Courtesy of BMW OF NORTH AMERICA, INC.