LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2243 (Engine - Repair - E92/93) >> Valves with springs >> 11 34 715 Replacing all valve springs (S65)

11 34 715 Replacing all valve springs (S65)

WARNING: This page is about a different car, the 2010 BMW M3, 2009 BMW M3, and 2008 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

See ENGINE - SPECIAL TOOLS .

IMPORTANT: Risk of damage to cylinder head.
Use only the approved special tools.
Plastic rings on the special tools must not be damaged.
Special tools 11 5 821  and 11 5 282  must be modified to special tool 11 9 950  .

Necessary preliminary tasks: 

NOTE: Place cylinder head (1) with cylinder head bolts on special tool 11 9 001  .

Prepare special tool 11 9 006  with special tool 11 9 008  .

NOTE: Picture shows S85.
Fig 1: Identifying Cylinder Head, Special Tools (11 9 001) And (11 9 006)
G04741718Courtesy of BMW OF NORTH AMERICA, INC.

Insert aluminum profile rail (1) and align.

Secure eccentric clamping levers (2 and 3) in direction of arrow.

Fig 2: Inserting Aluminum Profile Rail
G04741719Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Special tools S85 11 5 281  and 11 5 282  must be modified to S65 11 9 950  .

Special tool 11 5 281  for removing  valve keys.

Special tool 11 5 282  for installing  valve keys.

Special tool 11 9 953  for securing  valve keys.

Fig 3: Identifying Special Tools (11 5 282), (11 5 281) And (11 5 283)
G04741720Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew valve cage from special tool 11 5 281  .

Special tool 11 9 951 (1 to 3) must be replaced.

Fig 4: Identifying Valve Cage
G06203271Courtesy of BMW OF NORTH AMERICA, INC.

Remove all washers of special tool 11 5 281  (S85).

Insert special tool 11 9 951  in correct order.

Insert washer (1) with collar facing down in valve cage (2).

Fig 5: Identifying Washer And Valve Cage
G06203272Courtesy of BMW OF NORTH AMERICA, INC.

Insert felt washer (2) with smooth side facing down in valve cage (1).

Fig 6: Identifying Valve Cage And Felt Washer
G06203273Courtesy of BMW OF NORTH AMERICA, INC.

Insert washer (3) in valve cage (1).

Screw down special tool 11 5 281  with inserted special tool 11 9 951  again.

Fig 7: Identifying Washer And Valve Cage
G06203274Courtesy of BMW OF NORTH AMERICA, INC.

Modify special tool 11 5 281  with special tool 11 9 951  .

Fig 8: Identifying Special Tools (11 5 281) And (11 9 951)
G06203275Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Use only approved special tools.
Risk of damage  to the HVCA guide.

Adjust special tool 11 9 009  so that special tool 11 5 281  can press vertically onto the valve spring.

Fig 9: Identifying Special Tools (11 5 281) And (11 9 909)
G04741721Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Lever (1) on special tool 11 5 281  is tensioned with a spring.

Press down valve spring with special tool 11 5 281  and keep pressed.

Pretension lever (1) in direction of arrow.

Release lever (1) in tensioned position.

The valve keys still installed are thus forced out and drop into the working chamber of special tool 11 5 281  .

Repeat the operation several times if necessary until all the valve keys are forced out.

Fig 10: Releasing Lever
G04741722Courtesy of BMW OF NORTH AMERICA, INC.

Pull back lever on special tool 11 5 281  .

Valve keys (1) can now be ejected from the working chamber (2).

Fig 11: Identifying Keys, Working Chamber And Special Tool (11 5 281)
G04741723Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Lower spring plate (1).
Progressive valve spring (2).
Upper spring plate (3).

Installation: 

Incorrect installation is not possible.

Fig 12: Identifying Lower Spring Plate, Progressive Valve Spring And Upper Spring Plate
G04741742Courtesy of BMW OF NORTH AMERICA, INC.

Insert lower spring plate (1).

Fig 13: Identifying Lower Spring Plate
G04741743Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Use only special tool 11 9 953  to install the valve keys - risk of damage! 

Press valve key (1) in direction of arrow into special tool 11 9 953  .

Fig 14: Pressing Valve Key Into Special Tool (11 9 953)
G06203280Courtesy of BMW OF NORTH AMERICA, INC.

Secure valve keys (1).

Fig 15: Identifying Valve Keys
G04741726Courtesy of BMW OF NORTH AMERICA, INC.

Press valve keys into special tool 11 5 282  with special tool 11 9 953  .

NOTE: Picture shows S85.
Fig 16: Pressing Valve Keys Into Special Tool (11 9 953) With (11 5 283)
G04741727Courtesy of BMW OF NORTH AMERICA, INC.

Press valve keys into special tool 11 5 282  with special tool 11 9 953  .

Fig 17: Pressing Valve Keys Into Special Tool (11 5 282) With (11 9 953)
G04741728Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 11 5 282  is prepared for installation.

Installation: 

Positioning of valve keys (1).

Fig 18: Identifying Valve Keys And Special Tool (11 5 282)
G04741729Courtesy of BMW OF NORTH AMERICA, INC.

Press down special tool 11 5 282  with special tool 11 9 009  in direction of arrow.

Installation: 

Both valve keys are now pressed into their initial positions.

Fig 19: Pressing Down Special Tool (11 5 282) With (11 9 909)
G04741730Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Check that valve keys (1) are in correct installation position.

Fig 20: Identifying Valve Keys And Turning Lock
G04741717Courtesy of BMW OF NORTH AMERICA, INC.

Assemble engine.