32 41 037 Removing and installing/replacing power steering pump for power steering gear with Dynamic Drive (N62, N62TU)
Secure engine in installation position to prevent it from falling down. See 11 00 670 SECURING ENGINE IN INSTALLATION POSITION (N62, N62TU) .
Seal off hydraulic lines with plugs.
Fluid reservoir must be replaced in event of metal abrasion, sluggish pump shaft or increased wear!
The filter integrated in the fluid reservoir can only absorb a limited amount of foreign particles. If the filter clogs, the hydraulic system can no longer be sufficiently protected.
Metal abrasion is perceived in the fluid reservoir as metallically glittering hydraulic fluid.
It is only necessary to replace the fluid reservoir because of leaks (e.g. at hose connections) only in the event of the unavoidably high ingress of dirt.
Necessary preliminary tasks:
- Draw off and dispose of hydraulic fluid from fluid reservoir.
- Relieve tension on DRIVE BELT and remove from power steering pump belt pulley.
- Remove intake silencer housing. See 13 71 000 REMOVING AND INSTALLING/REPLACING INTAKE FILTER HOUSING .
- Remove front assembly underbody protection. See 51 47 490 REMOVING AND INSTALLING/REPLACING FRONT UNDERBODY PROTECTION .
- Remove rear underbody protection. See 51 47 491 REMOVING AND INSTALLING/REPLACING REAR UNDERBODY PROTECTION .
- Remove steering box cover on left.
Release banjo bolt (1) and remove Dynamic Drive pressure line from power steering pump. Release banjo bolt and disconnect hydraulic steering pressure line (3) from power steering pump. Slacken nut (2).
Tightening torque, 32 41 6AZ in 32 41 PUMP AND OIL SUPPLY
Remove Dynamic Drive pressure line holder.
Installation note: Replace all sealing rings.
Make sure hydraulic lines are laid without tension and with sufficient distance to adjoining components.
Tightening torque, see 32 41 3AZ in 32 41 PUMP AND OIL SUPPLY
Unfasten hose clamp (1). Detach feed line (2).
Installation note: Marks on lines must align.
Release screw (2).
Tightening torque, see 32 41 1AZ in 32 41 PUMP AND OIL SUPPLY
Version with active front steering: Disconnect plug connection (1).
Variant (A) - build date up to 05/2004:
Release screws (1, 2).
Tightening torque, see 32 41 1AZ in 32 41 PUMP AND OIL SUPPLY
Remove power steering pump (3) downwards.
Variant (B) - build date from 05/2004:
Release bolt (1) and nut (2).
Tightening torque, see 32 41 1AZ in 32 41 PUMP AND OIL SUPPLY
Remove power steering pump (3) downwards.
After installation:
- Fill and bleed hydraulic system . See 32 13 006 Bleeding power steering (version with Dynamic Drive) or 32 13 006 Bleeding power steering unit
- Check pipe connections for leaks
- Carry out steering angle sensor adjustment/adjustment for active front steering . See 32 10 005 Adjustment for active front steering .
- If necessary, carry out initial Dynamic Drive operation . See 37 10 001 INITIAL OPERATION WITH TEST RUN OF DYNAMIC DRIVE .