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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1474 (Body Equipment - Repair) >> 22 rear door locks, handles, fittings >> 51 22 170 Removing and installing / replacing outside handle on left or right back door

51 22 170 Removing and installing / replacing outside handle on left or right back door

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Special tools required: 

Necessary preliminary tasks: 

Removal: 

NOTE: Installation is described separately from removal.

Remove plate (1).

Installation: 

If necessary, replace faulty trim (1).

Fig 1: Plate And Trim
G04788599Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Protect bore (1) against scratching (risk of corrosion).
IMPORTANT: If screw (3) is not correctly secured, the lock mechanism can jump back and the sound insulation must be removed.

Pull outside handle (2) outwards/upwards and hold.

Using special tool 51 2 220  , turn screw (3) in counterclockwise direction and thereby secure outside handle (2).

Tightening torque: 51 22 5AZ, see 51 22 REAR DOOR LOCKS

Fig 2: Special Tool (51 2 220)
G04788600Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: For removal, the outside handle (1) must remain secured with a screwdriver (4).
  1. Pull off outside handle (1) from rear lock actuator (2).
  2. Pull off outside handle (1) downwards/outwards (in direction of arrow) from front lock actuator (3).
Fig 3: Outside Handle And Rear Lock Actuator
G04788601Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Following parts on outside handle (4) must not be damaged or missing:

  1. Rear mounting
  2. Front mounting
  3. Felt strip (if available for refitting/replacement no longer required)
Fig 4: Outside Handle
G04760974Courtesy of BMW OF NORTH AMERICA, INC.

Insert outside handle with bore hole correctly in mounting (1).

Snap rear mounting on outside handle correctly into lock actuator (2).

Fig 5: Mounting And Lock Actuator
G04788603Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1).

Remove seals (2 and 3) in direction of arrow.

If necessary, replace faulty seals (2 and 3).

Fig 6: Seals And Screw
G04788604Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Protect bore (1) against scratching (risk of corrosion).
IMPORTANT: If screw (3) is not correctly secured, the lock mechanism can jump back and the sound insulation must be removed.

Grip outside handle (2) and, using special tool 51 2 220  , screw down screw (3) in clockwise direction.

Tightening torque: 51 22 5AZ, see 51 22 REAR DOOR LOCKS

Carry out function check only with door open.

Fig 7: Special Tool (51 2 220)
G04788600Courtesy of BMW OF NORTH AMERICA, INC.