LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1298 (Rear Axle - Repair (AWD)) >> 32 Control Arms And Strut >> 33 32 131 Removing And Installing / Replacing A Steering Knuckle / Wheel Carrier

33 32 131 Removing And Installing / Replacing A Steering Knuckle / Wheel Carrier

WARNING: This page does not describe the selected car, but rather 10 other vehicles, including the 2010 BMW 535xi, 2010 BMW 528xi, 2009 BMW 535xi, 2009 BMW 528xi, and 2008 BMW 535xi. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: The control arm to wheel carrier connection has been changed from a conical seat to a ball seat.

To ensure a correct bolt connection, check before installing the control arm whether the seat for the control arm matches the seat for the wheel carrier.

A: Conical seat

B: Ball seat

Fig 1: Identifying Conical Seat And Ball Seat
G04742548Courtesy of BMW OF NORTH AMERICA, INC.

Replacement only:  Replace control arm with conical seat.

Remove rear wheel.

E61: Deactivate and drain air spring/suspension system

Release collar nut, activate handbrake for this purpose.

Installation:  Replace collar nut, oil collar nut/wheel bearing contact surface lightly and tighten down.

No oil permitted on thread of shaft journal or collar nut.

Tightening torque 33 41 3AZ.

Secure collar nut by positive peening on flat areas of output shaft.

Fig 2: Locating Collar Nut
G04745166Courtesy of BMW OF NORTH AMERICA, INC.

Remove REAR BRAKE DISC .

Disconnect handbrake BOWDEN CABLES from expander lock.

Replacement only: Drive out drive flange  for rear axle shaft.

Remove PULSE GENERATOR .

Remove stabilizer link  from stabilizer.

Remove spring strut shock absorber/shock absorber  from wheel carrier/swinging arm.

Remove integral link .

IMPORTANT: Risk of damage! Do not drive output shaft out of drive flange with an impact tool.

Press output shaft  out of drive flange.

Remove guide arm  from wheel carrier.

Remove upper control arm  from wheel carrier and remove wheel carrier.

Replacement

IMPORTANT: Check sensor head and line from pulse generator prior to installation for external damage, replacing if necessary.

After installation: