LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1258 (Rear Axle - Repair (AWD)) >> 31 Rear Sub Frame >> 33 31 503 Lowering/Raising Rear Axle Carrier

33 31 503 Lowering/Raising Rear Axle Carrier

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 BMW 335xi, 2008 BMW 328xi, 2007 BMW 335xi, 2007 BMW 328xi, and 2006 BMW 330xi. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

WARNING:

Scalding hazard!

This work may only be carried out on an exhaust system which has cooled down.

Necessary preliminary tasks: 

Press clutch pedal down to floor and secure with pedal support.

IMPORTANT: To prevent brake fluid from escaping from the expansion tank when the brake lines are opened, do not remove the pedal support until the brake lines have been reconnected.
Fig 1: Locating Clutch Pedal To Floor And Pedal Support
G04726335Courtesy of BMW OF NORTH AMERICA, INC.

Position an oil tray underneath to catch brake fluid.

Release banjo bolts (1), gripping brake hoses (2) at square head in the process.

Disconnect brake hoses (2) and seal off with plugs.

Installation: 

Make sure brake hoses are laid without tension and with sufficient spacing to adjoining components.

Tightening torque 34 32 1AZ. See 34 32 BRAKE LINES

Fig 2: Identifying Banjo Bolts And Brake Hoses
G04726483Courtesy of BMW OF NORTH AMERICA, INC.

Unclip cables for pulse generator and ride-height sensor/brake pad sensor on rear axle carrier at side.

Unscrew nut (1).

Turn bracket (2) for exhaust system towards rear.

Unscrew heat shield.

Fig 3: Locating Bracket For Exhaust System & Nut
G04726490Courtesy of BMW OF NORTH AMERICA, INC.
WARNING:

Danger of injury!

Failure to comply with the following instructions may result in the vehicle slipping off the lifting platform and critically injuring other persons.

When supporting components, make sure that

Insert special tools 33 4 491 and 33 4 492 into corresponding receptacle of special tool 00 2 040 BASIC TAKE-UP FIXTURE .

Align special tool 00 2 040 BASIC TAKE-UP FIXTURE to rear axle carrier.

If necessary, lower special tool 33 3 274.

Support rear axle carrier by raising special tool 00 2 040 BASIC TAKE-UP FIXTURE .

Fig 4: Identifying Special Tool (00 2 040), (33 3 274) & (33 4 491)
G04726484Courtesy of BMW OF NORTH AMERICA, INC.

Remove tension struts.

Release screws (1) and swivel/remove stop plates (2) to one side.

Lower rear axle carrier.

Installation: 

Check threads for damage; if necessary, repair with Heli-coil thread inserts. See 33 00 ... NOTES ON REPAIRING THREADS 

First install tension struts and then tighten down bolts (1).

Tightening torque 33 33 1AZ. See 33 33 REAR AXLE SUSPENSION

Fig 5: Identifying Stop Plate & Screw
G04726485Courtesy of BMW OF NORTH AMERICA, INC.

After installation: 

IMPORTANT: If the pedal support is removed or slips before the brake lines are connected, it will be necessary to bleed the brake system at front and rear!