11 00 050 Removing and Installing Engine (N54)
Special tools required:
- 11 0 000
- 11 5 281
- 11 5 282
- 11 7 310
- 11 8 680
Aluminum screws/bolts must be replaced each time they are released .
The end faces of aluminum screws/bolts are painted blue for the purposes of reliable identification.
Jointing torque and angle of rotation must be observed without fail (risk of damage) .
Necessary preliminary tasks:
- Disconnect negative battery lead.
- Lift engine hood into assembly position. (See 51 00 ... SERVICE POSITION OF ENGINE HOOD/BONNET and/or 51 00 ... SERVICE POSITION OF ENGINE HOOD/BONNET )
- Drain engine oil.
- Remove air cleaner housing. (See 13 71 000 REMOVING AND INSTALLING/REPLACING INTAKE FILTER HOUSING (N54) )
- Remove fan cowl with electric fan.
- Remove radiator.
- Detach all coolant hoses from engine.
- Remove left and right fresh air duct. (See 51 71 371 REMOVING AND INSTALLING/REPLACING TENSION STRUT ON LEFT OR RIGHT SPRING STRUT DOME and/or 51 71 371 REMOVING AND INSTALLING/REPLACING TENSION STRUT ON LEFT OR RIGHT SPRING STRUT DOME )
- Remove intake air manifold. (See 11 61 050 REMOVING AND INSTALLING INTAKE AIR MANIFOLD (N54) )
- Detach vacuum line from brake booster.
- Unfasten ignition wiring harness and lay to one side. (See 12 51 100 REPLACING WIRING HARNESS SECTION FOR IGNITION COIL (N54) )
- Unfasten engine wiring harness and lay to one side. (See 12 51 100 REPLACING WIRING HARNESS SECTION FOR IGNITION COIL (N54) )
- Remove exhaust system.
- Remove transmission.
Support engine with special tool 11 7 310 on steering gear. (See 11 7 310 SPACER )
Evacuate A/C system.
Release screws (1) for A/C lines.
Disconnect plug connection (2) on A/C compressor.
Do not remove A/C compressor.
Release bolts (1 and 2) from power steering pump bracket.
Set power steering pump down on front axle carrier.
Do not disconnect hydraulic lines.
If Dynamic Drive optional extra is fitted, release bracket.
Disconnect fuel lines (1 and 2).
Seal off fuel line (1) with special tool 11 5 281.
Seal off fuel line (2) with special tool 11 5 282.
Secure special tool 11 8 680 to lifting eye on transmission side. (See 11 8 680 ADAPTER )
Press locking pin (1) in direction of arrow until locking balls (2) are loose.
Secure special tool 11 8 680 to lifting eye, release locking pin (1). (See 11 8 680 ADAPTER )
Installation:
Special tool 11 8 680 is correctly installed when locking balls (2) are arrested. (See 11 8 680 ADAPTER )
Special tool 11 8 680 is firmly secured to lifting eye. (See 11 8 680 ADAPTER )
Suspend special tool 11 0 000 from special tool 11 8 680 in eye (1). (See 11 8 680 ADAPTER )
Screw in towing hook (1).
Suspend special tool 11 0 000 from engine crane.
Suspend special tool 11 0 000 from the designated mounting eyelets (2) only.
Unscrew left and right engine mounts.
Lift engine out with crane.
Installation:
Secure special tool 11 7 310 to steering gear. (See 11 7 310 SPACER )
Assemble engine.
Check function of DME.