LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1065 (Collision - Body Panel Repair (E90 & E91)) >> Other Flaps >> 41 63 003 Cover Bowl Replacement

41 63 003 Cover Bowl Replacement

WARNING: This page does not describe the selected car, but rather 12 other vehicles, including the 2008 BMW 335xi, 2008 BMW 335i, 2008 BMW 328xi, 2008 BMW 328i, and 2007 BMW 335xi. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary tasks: 

Unscrew nut (1).

Installation: 

Make sure seal (2) is correctly seated.

Fig 1: Identifying Cover Bowl Seal And Nut
G04726993Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Clean contact surface  on body and grounding lead on fuel filler pipe.

Ground connection must be guaranteed.

Release nuts (1).

Fig 2: Identifying Retaining Nuts
G04725784Courtesy of BMW OF NORTH AMERICA, INC.

Turn cover (1) through approx. 45° and lever out in direction of arrow.

Fig 3: Identifying Turn Cover And Levering Angle
G04726995Courtesy of BMW OF NORTH AMERICA, INC.

Press retaining strap (1) inwards and remove.

Remove cover (2).

Remove rubber pad (3).

Insert a suitable tool through bores (3) and release catches.

Installation: 

Make sure seal (4) is correctly seated.

Fig 4: Identifying Rubber Pad, Seal, Retaining Strap And Cover
G04726996Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Catches (1) on ejector (2) must not be damaged.

Check protective cap (3) for correct seating.

Fig 5: Identifying Protective Cap, Catches And Ejector
G04726997Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Locks (1) on left/right of cover (2) must not be damaged.

Fig 6: Identifying Locks And Cover
G04726998Courtesy of BMW OF NORTH AMERICA, INC.

Close flap (1).

Twist cover bowl (2) in direction of arrow out of side panel and remove.

Fig 7: Identifying Flap And Cover Bowl
G04726999Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Following parts on cover bowl (6) must not be damaged or missing:

  1. Rubber pad
  2. Catches, top/bottom
  3. Spring
  4. Catch
  5. Guide
    Fig 8: Identifying Rubber Pad, Spring, Guide And Catches
    G04727000Courtesy of BMW OF NORTH AMERICA, INC.