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Home >> Mini >> 2009 >> Cooper Base, 2D Hatchback, Automatic >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Repair - Cooper & Cooper S (R56) >> Master Brake Cylinder >> 34 31 500 Removing And Installing/Replacing Brake Master Cylinder

34 31 500 Removing And Installing/Replacing Brake Master Cylinder

Special tools required: 

Necessary preliminary tasks: 

After completing tasks, bleed BRAKE SYSTEM WITH DSC .

IMPORTANT:

Do not bend brake lines.

Close off brake lines and brake master cylinder with plugs 32 1 270 .

Unfasten brake lines (1).

Installation: 

Tightening torque 34 32 1AZ

Release nuts (2) and feed brake master cylinder out of brake booster.

Fig 1: Identifying Brake Lines And Nut
G04797017Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Replace self-locking nuts.

Tightening torque 34 31 1AZ

Installation: 

Replace sealing ring (1).

Check rubber plugs (2) and replace if necessary.

Fig 2: Identifying Rubber Plugs And Sealing Ring
G04797018Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

When inserting the brake master cylinder (1) into the brake booster, make sure the pressure rod of the brake booster and the brake master cylinder meet each other on one level.

Fig 3: Identifying Brake Master Cylinder
G04797019Courtesy of BMW OF NORTH AMERICA, INC.