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Home >> Mercury >> 2010 >> Milan Base, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 4 (Automatic Transaxle - AISIN Aw21) >> Removal >> Transaxle >> Special Tool(s)

Special Tool(s)

WARNING: This page is about a different variant/trim than selected.
SPECIAL TOOLS TABLE

G06068082Courtesy of FORD MOTOR CO.
Bar, Engine Spreader 303-1246
G06264065Courtesy of FORD MOTOR CO.
Eye, Engine Lift 303-1245
G06068086Courtesy of FORD MOTOR CO.
Support Bar, Engine 303-F072

All vehicles 

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Remove the Air Cleaner (ACL) and the outlet pipe. For additional information, refer to REMOVAL AND INSTALLATION .
  3. Remove the starter motor. For additional information, refer to REMOVAL AND INSTALLATION , REMOVAL AND INSTALLATION and/or REMOVAL AND INSTALLATION .
  4. Remove the upper intake manifold. For additional information, refer to REMOVAL .
  5. Disconnect the selector lever cable end.
    Fig 1: Locating Selector Lever Cable End
    G06269831Courtesy of FORD MOTOR CO.
  6. Remove the 2 bolts and the nut for the selector lever cable bracket and position the cable and bracket aside.
    Fig 2: Locating Selector Lever Cable Bracket With Bolts & Nut
    G06269832Courtesy of FORD MOTOR CO.
  7. Disconnect the wire harness from the Transmission Control Module (TCM).
    Fig 3: Identifying Transmission Control Module (TCM) Electrical Connector
    G06264069Courtesy of FORD MOTOR CO.
  8. Disconnect the wiring harness fasteners from the torque converter housing stud bolt and the starter motor.
    Fig 4: Locating Wiring Harness Fasteners From Torque Converter Housing Stud Bolt & Starter Motor
    G06264070Courtesy of FORD MOTOR CO.
  9. Remove the 2 ground strap bolts and position aside the ground straps.
    Fig 5: Locating Ground Strap Bolts
    G06264071Courtesy of FORD MOTOR CO.
  10. Remove the 4 upper torque converter housing bolts.
    Fig 6: Locating Upper Torque Converter Housing Bolts
    G06264072Courtesy of FORD MOTOR CO.
  11. Install the Engine Lift Eye on the LH cylinder head.
    Fig 7: Locating Engine Lift Eye
    G06068106Courtesy of FORD MOTOR CO.
  12. Install the Engine Support Bar and Engine Spreader Bar to support the engine.
    Fig 8: Installing Engine Support Bar & Engine Spreader Bar
    G06264074Courtesy of FORD MOTOR CO.
  13. Remove the transaxle support insulator through bolt.
    Fig 9: Locating Transaxle Support Insulator Through Bolt
    G06269879Courtesy of FORD MOTOR CO.
  14. Using the Engine Support Bar, lower the transaxle and remove the 2 transaxle support insulator bracket nuts, the bolt and the bracket.
    Fig 10: Locating Transaxle Support Insulator Bracket Nuts
    G06264076Courtesy of FORD MOTOR CO.
  15. Remove the subframe. For additional information, refer to REMOVAL AND INSTALLATION (Front).
  16. If a transaxle exchange or overhaul is required, the transmission fluid must be drained.
    • Remove the transmission drain plug and allow the transmission fluid to drain.
    Fig 11: Locating Transmission Drain Plug
    G06264077Courtesy of FORD MOTOR CO.
  17. If removed, install the transmission fluid drain plug.
    • Tighten to 47 Nm (35 lb-ft).
    Fig 12: Locating Transmission Drain Plug
    G06264077Courtesy of FORD MOTOR CO.
  18. Remove the LH halfshaft. For additional information, refer to REMOVAL .

    All-Wheel Drive (AWD) vehicles 

  19. Remove the PTU  . For additional information, refer to POWER TRANSFER UNIT (PTU) .

    Front Wheel Drive (FWD) 

  20. Remove the RH intermediate shaft. For additional information, refer to REMOVAL .

    All vehicles 

  21. Remove the 2 fasteners and the inspection cover.
    Fig 13: Locating Inspection Cover & Fasteners
    G06062158Courtesy of FORD MOTOR CO.
  22. Remove and discard the 4 torque converter nuts.
    Fig 14: Locating Torque Converter Nuts
    G06264080Courtesy of FORD MOTOR CO.
  23. Disconnect the transmission fluid cooler hoses from the transmission fluid cooler tubes.
    Fig 15: Locating Transmission Fluid Cooler Hoses From Transmission Fluid Cooler Tubes
    G06269857Courtesy of FORD MOTOR CO.
  24. Position a suitable high-lift transmission jack under the transaxle.
  25. Remove the 7 torque converter housing bolts and remove the transaxle.
    Fig 16: Locating Torque Converter Housing Bolts
    G06264082Courtesy of FORD MOTOR CO.
  26. If installing a new transaxle, the transmission fluid cooler will need to be backflushed and cleaned. Carry out transmission fluid cooler tube backflushing and cleaning. For additional information, refer to TRANSMISSION FLUID COOLER - BACKFLUSHING AND CLEANING .