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Home >> Mercury >> 2009 >> Mariner Base, 2.5 7, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 82 (Engine Mechanical - 4.6L (3V)) >> In-Vehicle Servicing >> Crankshaft Rear Seal with Retainer Plate >> Installation

Crankshaft Rear Seal with Retainer Plate: Installation

WARNING: This page is about a different car, the 2009 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.
    NOTE: Clean the sealing surfaces with silicone gasket remover and metal surface prep. Follow the directions on the packaging. Failure to follow this procedure can cause future oil leakage.
  1. Clean and inspect the mating surfaces.
  2. NOTE: The rear crankshaft seal retainer plate does not have a sealant groove. Gasket maker must be applied to the rear crankshaft seal retainer mating surface on the engine block.
  3. Apply a bead of gasket maker to the rear crankshaft seal retainer mating surface on the engine block.
  4. Fig 1: Applying Bead Of Gasket Maker To Rear Crankshaft Seal Retainer
    GF0002646Courtesy of FORD MOTOR CO.
  5. Install the crankshaft rear seal retainer plate and the 6 bolts in the sequence shown.
    • Tighten to 10 N.m (89 lb-in).
  6. Fig 2: Tightening Sequence Of Crankshaft Rear Seal Retainer Plate Bolts
    G04583881Courtesy of FORD MOTOR CO.
    NOTE: Lubricate the inner lip of the crankshaft rear seal with clean engine oil.
  7. Using the special tools, install the crankshaft rear seal.
  8. Fig 3: Using Special Tools To Install New Crankshaft Rear Seal
    G04583928Courtesy of FORD MOTOR CO.
  9. Using the special tools, install the crankshaft rear oil slinger.
  10. Fig 4: Installing Crankshaft Rear Oil Slinger Using Special Tools (303-516, 303-517, 303-518)
    G03920154Courtesy of FORD MOTOR CO.
    CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges, which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.
  11. Inspect the oil pan. Clean the mating surface for the oil pan with silicone gasket remover and metal surface prep. Follow the directions on the packaging.
  12. NOTE: If not secured within 4 minutes, the sealant must be removed and the sealing area cleaned. To clean the sealing area, use silicone gasket remover and metal surface prep. Follow the directions on the packaging. Failure to follow this procedure can cause future oil leakage.
  13. Apply silicone gasket and sealant at the crankshaft rear seal retainer plate-to-cylinder block sealing surface.
  14. Fig 5: Applying Silicone Gasket And Sealant
    GF0000322Courtesy of FORD MOTOR CO.
    NOTE: If not secured within 4 minutes, the sealant must be removed and the sealing area cleaned. To clean the sealing area, use silicone gasket remover and metal surface prep. Follow the directions on the packaging. Failure to follow this procedure can cause future oil leakage.
  15. Apply silicone gasket and sealant at the engine front cover-to-cylinder block sealing surface.
  16. Fig 6: Applying Silicone Gasket & Sealant At Engine Front Cover-To-Cylinder Block Sealing Surface
    GF0046317Courtesy of FORD MOTOR CO.
  17. Install the new oil pan gasket and the oil pan and loosely install the 16 bolts.
  18. Fig 7: Positioning New Oil Pan Gasket And Oil Pan
    GF0000323Courtesy of FORD MOTOR CO.
  19. Tighten the bolts in 3 stages, in the sequence shown.
    • Stage 1: Tighten to 2 Nm (18 lb-in).
    • Stage 2: Tighten to 20 Nm (15 lb-ft).
    • Stage 3: Tighten an additional 60 degrees.
  20. Fig 8: Identifying Oil Pan Bolt Tightening Sequence
    G03920110Courtesy of FORD MOTOR CO.
  21. Attach the 2 pin-type wire harness retainers.
  22. CAUTION: Do not allow the intermediate shaft to rotate while it is disconnected from the steering gear or damage to the clockspring can result. If there is evidence that the intermediate shaft has rotated, the clockspring must be removed and re-centered. For additional information, refer to SUPPLEMENTAL RESTRAINT SYSTEM .
  23. Position the steering gear while connecting the steering column coupling to the steering gear and install the 2 steering gear bolts.
    • Tighten to 115 Nm (85 lb-ft).
  24. Install the new steering column coupling-to-steering gear pinch bolt.
    • Tighten to 25 Nm (18 lb-ft).
  25. Position the power steering pressure (PSP) tube bracket and install the pressure tube bracket-to-crossmember bolt.
    • Tighten to 9 Nm (80 lb-in).
  26. Install the engine-to-transmission spacer plate.
  27. Install the flywheel or flexplate. For additional information, refer to Lower End Components - Exploded View, Flexplate, Flywheel and Crankshaft Rear Seal  and Flexplate  or Flywheel .
  28. Fill the engine with clean engine oil.
  29. Start the engine and check for leaks.